@DanH does this data infer that the media in the Challenger has larger holes than the Champion and it isn't until some of the larger particles start to choke those holes that the Challenger filter starts to increase efficiency?
No. Here are the particle counts for the entire test...which does not last long. Data is usually recorded every 10 minutes, but the tech terminated this run when the deltaP rise (lower left) indicated it would not make it to 20 minutes without bypass opening.
Your assumption about dirt loading causing an efficiency increase is common. I too found it surprising, and asked the lab director about it. With a constant displacement system, rising deltaP forces more trash through whatever openings remain available. One theory says there is probably some filter media distortion also, releasing trash.
The numbers don't lie. It's a truly terrible filter.
Interesting to compare the Challenger and the S-15. Challenger claims 22 µm filtration for their "aircraft filter", but there is little performance difference.











