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What's going on at The Aero Garage (Vendor Introduction and Updates)

Hi Taylor

Just come across this thread, was looking to order some items including the lite fork etc, will you ship to UK ?

Should I pre order ?

Thanks
Chris

Hey Chris,
Responding to you here, but I’ll also respond via email to your inquiry.

I do ship to the UK! When I have confirmed dates that I’ll be heading back to Oregon to knock out some production, I’ll go ahead and open preorders again. That’ll let me know what to focus on while I’m back.
If you subscribe to the site notifications, that’ll be a good way to be the “first to know”.

Thanks!
Taylor
 
Hey Chris,
Responding to you here, but I’ll also respond via email to your inquiry.

I do ship to the UK! When I have confirmed dates that I’ll be heading back to Oregon to knock out some production, I’ll go ahead and open preorders again. That’ll let me know what to focus on while I’m back.
If you subscribe to the site notifications, that’ll be a good way to be the “first to know”.

Thanks!
Taylor
Thanks Taylor

Look forward to it, I subscribed last week.

Cheers
Chris
 
How am I just Finding out about these amazing products?!

Tail wheel yoke
Cable/springs
Tie down ring and jack point on my list to buy from you when they are back in
Stock.

Take my money!
 
Hey guys!
In typical fashion, building has taken longer than we expected. But, we have an RTB date set now! We'll be returning to Oregon at the end of August. Raw materials and fresh tooling are already waiting at the shop, and parts will be flowing back in stock starting the week we're back!

I appreciate everyone's patience, and I'm excited for the next wave of parts.

We do still have a few sets of Ti Down Rings and Locking Jack cups on hand. So if you were admiring your neighbors set at OshKosh, you don't have to wait to have a set of your own!

Foreshadowing: Maybe I've drunk a little too much Alaskan water while I'm up here, but I've got what I think are pretty cool new parts to bring to the RV and backcountry flying scene this winter :cool:
 
Hey guys!
In typical fashion, building has taken longer than we expected. But, we have an RTB date set now! We'll be returning to Oregon at the end of August. Raw materials and fresh tooling are already waiting at the shop, and parts will be flowing back in stock starting the week we're back!

I appreciate everyone's patience, and I'm excited for the next wave of parts.

We do still have a few sets of Ti Down Rings and Locking Jack cups on hand. So if you were admiring your neighbors set at OshKosh, you don't have to wait to have a set of your own!

Foreshadowing: Maybe I've drunk a little too much Alaskan water while I'm up here, but I've got what I think are pretty cool new parts to bring to the RV and backcountry flying scene this winter :cool:
Want to order the lite links for an 8. Do I need to order the standard ones your site? Or the custom length ones?
 
Just got my Lite Links and tie down/cup set in the mail today.

Outstanding quality!

I too will be ordering the lite fork when they come back in stock.
 
Can speak to the quality of the Lite Links and Lite Fork, I've been happy with mine. Install was straightforward. Parts are well made, I would upgrade these again without hesitation. I did have to trim the tailwheel rubber to fit the fork, the Fairings Etc tailwheel rubber was just a little too wide for the Lite Fork. Easily trimmed to fit.
 
I have the Fairings ETC tailwheel as well - can you give a quick overview of how you trimmed it? I can attest, it just barely doesn't fit. I've been waiting to replace it with the DJM but if I could just trim the rubber in a nice way..
I imagine you could chuck it in a drill with a nut and bolt, then spin against sandpaper.
 
I have the Fairings ETC tailwheel as well - can you give a quick overview of how you trimmed it? I can attest, it just barely doesn't fit. I've been waiting to replace it with the DJM but if I could just trim the rubber in a nice way..
Does your Fairings Etc tailwheel have the "pillowed" shoulder? Mine is the pillowed type, and I used a bench grinder with a 80-100 grit wheel to taper in the "pillowed" shoulder part of the outer edges. Took maybe 20-30 minutes, didn't foul the grinding wheel and looked reasonably clean on the wheel edges when done. Mess wasn't bad either, the ground rubber sticks to itself and cleaned up easily. If it's the original non pillowed Fairings Etc tailwheel, the same probably applies, but you'll have to taper it further up the wheel towards the hub.

That said, I'll be using the DJM whenever I need to replace since it's a native fit. The Fairings Etc tailwheel is nice on it's own though, just not a great match to the Lite Fork.
 
I want to order a Lite Fork also for my RV4. Please advise of how to pre order. Thanks!
Taylor made a post about building in Alaska and would not be back till after the end of August. He posted that material was waiting in the shop and he would start making parts again once back in the lower 48. Yes August was over three weeks ago but between traveling and getting settled back at home could have delayed getting back in the shop. I hope Taylor puts family ahead of everything else.

I check his website ever so often to see when the "Lite Fork" would be available to order. I also would like to get one.

It took 8.5-years to build my RV-6. I am accustomed to waiting for good things.
 
Taylor made a post about building in Alaska and would not be back till after the end of August. He posted that material was waiting in the shop and he would start making parts again once back in the lower 48. Yes August was over three weeks ago but between traveling and getting settled back at home could have delayed getting back in the shop. I hope Taylor puts family ahead of everything else.

I check his website ever so often to see when the "Lite Fork" would be available to order. I also would like to get one.

It took 8.5-years to build my RV-6. I am accustomed to waiting for good things.
Gary, thanks for holding down the PR while I'm settling back in :cool:

Thanks to all for the reviews and the patience. I caught up on a few of the faster-turnaround items first. Lite Forks are being machined this week, and will be off to Ano at the end of the week. I'll have them available for pre-order on the site this weekend so I can make sure Ano colors are appropriately selected again.

I'm working with DJM to get my hands on some more tailwheels, but those are often subject to some delays with the third party rubber coating. Fortunately, folks have already developed workarounds (including the modification of Fairings Etc Wheels) or been able to get their DJM wheels from Van's, Flyboys, Spruce, etc.
 
Woohoo, I got my lite links. So, how critical is the angle on that first bend? I guesstimated 15 degrees as opposed to the suggested 20... I know I'm probably overthinking this.

Cheers, Sean
 
Woohoo, I got my lite links. So, how critical is the angle on that first bend? I guesstimated 15 degrees as opposed to the suggested 20... I know I'm probably overthinking this.

Cheers, Sean
Sean,
Don't sweat the published number too much. What you really want is for the cable to trail the terminal body nice and straight when tension is applied. If you see the cable making a sharp dog leg as it exits the terminal, try to adjust the bend in the terminal to get it all lined up.
 
Hey Josh, (and the rest of the community), you guys probably saw many items flipped to out of stock on the site. We're taking some time this summer to finish building our small Cabin in AK. We had just managed to dry it in last summer, but are picking up where we left off to try and finish it out. Just before we hit the road, I built up a bunch of inventory to bring with us which I've run through quicker than anticipated!

Things I do still have plenty of on hand include Ti Down Rings and Locking Jack Cups, as well as all the spare parts for Lite Links.

Fortunately, the post office is just down the road and priority mail is still seeing 3-day delivery to the lower 48.

I'm planning a trip back down to OR to restock and resupply, but that will probably be around the end of June.

I do plan to have everything available in time for Osh Kosh.


Picture below if you want to see the Aero Garage HQ for the next couple months.

View attachment 88133
Would love to order some lite links for the Tailwheel on my RV 7 when you get them back in stock. Thx
 
Hi, Taylor,

I've installed a new tail spring with the Lite Links, but in order to install the Lite Fork, I'm waiting for a red anodized DJM tail wheel. When can you expect to have them re-stocked? Thanks!
 
Hi, Taylor,

I've installed a new tail spring with the Lite Links, but in order to install the Lite Fork, I'm waiting for a red anodized DJM tail wheel. When can you expect to have them re-stocked? Thanks!
Scott, I shipped a batch of hubs to DJM for rubber coating just over a month ago. I'd imagine they're nearly ready to come back my way, but Dayton didn't have an exact date for me.

I'll bug him next week to see if he's got an update.
 
Scott, I shipped a batch of hubs to DJM for rubber coating just over a month ago. I'd imagine they're nearly ready to come back my way, but Dayton didn't have an exact date for me.

I'll bug him next week to see if he's got an update.
Thank you, Taylor! I have the Lite Fork waiting in the wings for installation, all dependent on the tailwheel itself. Looking forward, and thanks again for the help!

+Scott+
 
Hey Taylor,

If I replace my tailwheel with yours, do I need a different steering arm?
 

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I’ve been using the Lite Links for about 100hrs now. Very happy, they’re small and super light and steering control is absolutely fine. Highly preferable to the pushrod options for me.

I misread the instructions and made them too long originally, and snapped one of the tangs when bending it. I ordered a set of new tangs from Taylor and actually followed his instructions the second time round… I may even do a third set a little shorter to tighten the steering a bit, but it’s fine as is.
 
My Black Anodized fork was shipped today. Also have the lite links on order. I purchased a black wheel from Dan (Fairings etc). Said it would fit Taylors fork.
Also have a Titanium stinger coming from Richard at Langair.
Ill have a brand new bell fork, rocket link and light wheel for sale after all the new parts are installed. Ill weigh everything for you guys so you'll have the weight difference.
A
 
Hello VAF,
My name is Taylor, and I'm the owner/operator of the Aero Garage; a small company devoted to designing and manufacturing aftermarket components for experimental aircraft. I spent 7 years on the engineering team at Van's Aircraft during which time I designed, manufactured, and tested hundreds of components and tools for everything from the RV-3 to the RV-15. Nearly every machined part on the RV-15 came out of the Haas mill in my garage, and the ones too big to run at home I went in and machined on the larger factory machines. In August, when new-management decided to eliminate all remote work, I opted to dive into my "side hustle" full time.
I currently fly/own an RV-4 that I co-built with the help of some amazing colleagues. Having used a composite MT prop, I have since developed an obsession with weight reduction; particularly at the tail of the aircraft.

One of the first products I developed and just recently launched, Lite Links (below), are inspired by the previous Tail Lynx. However, I redesigned them to utilize a titanium body, titanium tongue and tang. I also reconfigured the spring to use a considerably lighter weight spring, while still delivering an appropriate spring rate. Furthermore, each end gets a bronze clamp-up bushing and brass capture washers which the eye and tongue pivot on, for smooth motion with tight fasteners at each end. The total installed weight, is just 120 grams (4.2 oz) per pair, less than half the weight of anything else I've found available. (Factory chains and springs are 260 grams).

View attachment 75339View attachment 75338

With over 100 hours of flight test, and 250 takeoffs/landings, Lite Links are available now and will start shipping next week. I'm running an introductory/holiday sale through the weekend on https://www.aero-garage.com/store

View attachment 75340

To all the early-adopters who've already ordered after seeing them in the "Tail Lynx" thread, I thank you sincerely, and am excited to get these into your hands.


Now that you've seen what's out, I'd like to share a product that's currently in testing... The Lite Fork.

View attachment 75341
View attachment 75342
View attachment 75343

The fork is machined from a single piece of billet aluminum on the 5 axis CNC mill. In the next machine over, the steerer spindle is turned and milled from titanium bar. And of course, a custom hollow titanium axle has been designed to perfectly fit the assembly, offering easy grabbing for a pin-style tow bar.
There's already half a dozen tailwheel forks out there, so what sets the Lite Fork apart?

Lightweight: 6.7 oz with axle (10 oz lighter than a standard Van's TW Fork assembly)

Lower profile: Designed to perfectly fit a lightweight DJM tailwheel, there is no extra width that needs to be shimmed with washers or spacers. In fact, the inside of the fork has a machined boss on each side for clean bearing contact, eliminating the need to try and slide washers into the cracks.

Better rudder clearance: The typical top stud, jam nut, and washer were omitted in favor of a low profile titanium top cap, saving 1/2" of vertical room. For airplanes equipped with titanium tails prings, this significantly reduces the chance of damaging your rudder fairing.

Static and dynamic testing are under way, as well as wear-surface material/treatment comparison. Production forks will be anodized in a variety of colors, and shared in this forum post when ready.

I look forward to meeting more of you, and revealing the next several components under development at The Aero Garage. Most updates/new products/sales will be announced in this thread, so subscribe to stay in the loop. You can also sign up for updates on the site, at:


-Taylor

View attachment 75344
Wow awesome! Probably would help the 14 with CG? I just went to the website, looks like everything is sold out. Where are you located?
 
#toc pilot
Just send him an email or call. He asked me to send him my stinger and lower weldment. Supposed to save 1lb from the current setup. With the new aero garage fork (received today) and the lite links being delivered on Monday along with light weight tail wheel I should save around 3.5 lbs on the rear of my 7.
A
 
#toc pilot
Just send him an email or call. He asked me to send him my stinger and lower weldment. Supposed to save 1lb from the current setup. With the new aero garage fork (received today) and the lite links being delivered on Monday along with light weight tail wheel I should save around 3.5 lbs on the rear of my 7.
A
I got everything for my tail wheel setup made in titanium as a one-off. Combined with Taylor’s lite links, this saved 2.4lb on the tail of my 6, which shifted empty CG forward by 0.4”, effectively buying me an extra 15lb in the baggage bay than before.

Turns out that Taylor’s fork is even lighter than my titanium one, but I’d already made mine before the lite-fork was announced :(
 
Wow awesome! Probably would help the 14 with CG? I just went to the website, looks like everything is sold out. Where are you located?

I'm in Bend Oregon.

You guys can expect to see a full restock of Ti-Downs and jack cups in about 2 weeks. They're currently in production.

Lite Links I have in stock, ready to ship.

And starting this coming week, (for the first time since its release), I will have Lite Forks in stock and ready to ship as they're ordered.

Tailwheels are finally on their way back from rubber coating. I will let you guys know as soon as I've got my hands on them :cool:


Thank you all, and I hope everyone had a great holiday.
 
Cool! Looking forward to my spiffy new blue Lite Fork! :)

ds
A big shout out to Taylor...I received my Lite Fork yesterday and the workmanship is phenomenal. I saw the box in the porch from Aero Garage with the link, axle, hardware and towbar pin adapters (thanks Taylor! ;)) , picked it up, and couldn't believe how light it was.

IMG_7113.jpeg

It's almost too nice to put on the airplane, but I'm gonna do it!

IMG_7115.jpeg

Dave
 
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A big shout out to Taylor...I received my Lite Fork yesterday and the workmanship is phenomenal. I saw the box in the porch from Aero Garage with the link, axle, hardware and towbar pin adapters (thanks Taylor! ;)) , picked it up, and couldn't believe how light it was.

View attachment 104124

It's almost too nice to put on the airplane, but I'm gonna do it!

View attachment 104125

Dave
Dave I agree. It is extraordinarily light and a work of art. I have the lite links as well. Get yourself a JDM tailwheel as soon as they are back in stock. Originally I purchased the " The gold standard" wheel from Fairings Inc but the tire is too wide and the hub not wide enough,(needing spacers).
That blue is pretty. What about that hollow Titanium axle bolt???? Sweet!
A
 
Hello VAF,
My name is Taylor, and I'm the owner/operator of the Aero Garage; a small company devoted to designing and manufacturing aftermarket components for experimental aircraft. I spent 7 years on the engineering team at Van's Aircraft during which time I designed, manufactured, and tested hundreds of components and tools for everything from the RV-3 to the RV-15. Nearly every machined part on the RV-15 came out of the Haas mill in my garage, and the ones too big to run at home I went in and machined on the larger factory machines. In August, when new-management decided to eliminate all remote work, I opted to dive into my "side hustle" full time.
I currently fly/own an RV-4 that I co-built with the help of some amazing colleagues. Having used a composite MT prop, I have since developed an obsession with weight reduction; particularly at the tail of the aircraft.

One of the first products I developed and just recently launched, Lite Links (below), are inspired by the previous Tail Lynx. However, I redesigned them to utilize a titanium body, titanium tongue and tang. I also reconfigured the spring to use a considerably lighter weight spring, while still delivering an appropriate spring rate. Furthermore, each end gets a bronze clamp-up bushing and brass capture washers which the eye and tongue pivot on, for smooth motion with tight fasteners at each end. The total installed weight, is just 120 grams (4.2 oz) per pair, less than half the weight of anything else I've found available. (Factory chains and springs are 260 grams).

View attachment 75339View attachment 75338

With over 100 hours of flight test, and 250 takeoffs/landings, Lite Links are available now and will start shipping next week. I'm running an introductory/holiday sale through the weekend on https://www.aero-garage.com/store

View attachment 75340

To all the early-adopters who've already ordered after seeing them in the "Tail Lynx" thread, I thank you sincerely, and am excited to get these into your hands.


Now that you've seen what's out, I'd like to share a product that's currently in testing... The Lite Fork.

View attachment 75341
View attachment 75342
View attachment 75343

The fork is machined from a single piece of billet aluminum on the 5 axis CNC mill. In the next machine over, the steerer spindle is turned and milled from titanium bar. And of course, a custom hollow titanium axle has been designed to perfectly fit the assembly, offering easy grabbing for a pin-style tow bar.
There's already half a dozen tailwheel forks out there, so what sets the Lite Fork apart?

Lightweight: 6.7 oz with axle (10 oz lighter than a standard Van's TW Fork assembly)

Lower profile: Designed to perfectly fit a lightweight DJM tailwheel, there is no extra width that needs to be shimmed with washers or spacers. In fact, the inside of the fork has a machined boss on each side for clean bearing contact, eliminating the need to try and slide washers into the cracks.

Better rudder clearance: The typical top stud, jam nut, and washer were omitted in favor of a low profile titanium top cap, saving 1/2" of vertical room. For airplanes equipped with titanium tails prings, this significantly reduces the chance of damaging your rudder fairing.

Static and dynamic testing are under way, as well as wear-surface material/treatment comparison. Production forks will be anodized in a variety of colors, and shared in this forum post when ready.

I look forward to meeting more of you, and revealing the next several components under development at The Aero Garage. Most updates/new products/sales will be announced in this thread, so subscribe to stay in the loop. You can also sign up for updates on the site, at:


-Taylor

View attachment 75344
Taylor, thanks! I have over 120 landings on my Lite Links, fork and tailwheel set from your store. They save me a bit over a pound on the back end and have survived some bounces and crosswinds quite well. Many thanks!
 
I have the Condor 2 tailwheel fork with a light weight tailwheel. I also have the old style larger size links similar to the lite links. (Not van's supplied screen door chains)
Any idea what weight savings would be with the Lite Fork & Lite Links?
 
Installed my Lite Fork, Lite Links, and mini tailwheel today, saved about 1.6 pounds coming from a JD Air tailwheel with the JDM wheel and Flyboy Accessories towbar axle.
Set up the links pretty loose (9/16” longer than the straight line measurement), they look a little weird when set up loose because they don’t hang like chains do, but they still work fine.
Everything is incredibly well made, and the instructions are great.
 

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I have the Condor 2 tailwheel fork with a light weight tailwheel. I also have the old style larger size links similar to the lite links. (Not van's supplied screen door chains)
Any idea what weight savings would be with the Lite Fork & Lite Links?
My experience with replacing Aviation Products tailwheel and fork is a bit over a pound which is a lot that far back.
 
I really enjoy seeing the photos, and hearing the PIREPs, so please keep them coming!

Anybody paying really close attention may notice the top of the spindle and top cap have been slightly revised on the latest forks. Original forks had a broached square keyhole which turned out to be an incredibly burdensome operation in titanium. (With broaches lasting anywhere between 1-10 parts). I redesigned for a pocket that could be entirely finished in the CNC mill which gave much more repeatable results. This is paired with a small step in the top cap to close the gap, while keeping the locking pin in the original location. The pin and spring can now be installed (and serviced) while the fork is in the yoke.

Functionally they are the same, assembly varies slightly, but the manufacturing experience has been totally transformed.
 
I have the Condor 2 tailwheel fork with a light weight tailwheel. I also have the old style larger size links similar to the lite links. (Not van's supplied screen door chains)
Any idea what weight savings would be with the Lite Fork & Lite Links?
I don't have a weight number for the Condor Fork, but considering it looks like a stretched Bell Fork, I'd expect for you to to see 22+ oz saved for the fork, and you'd save another 2 oz with the Lite Links. So a pound and a half, at the aft-most point on the aircraft :cool:
 
You need a back order option with a ship everything at once option. You never have everything I want at the same time - since I’m not in a hurry I don’t want to pay 5 shipping fees.
 
I visited the Aero Garage site and looked at the choices. Which only left me with more questions.

I am an A&P mechanic, not a builder. I am in process of upgrading my RV7 and it just got paint. The tailwheel and assembly was bagged as part of the paint prep but does have some overspray.

When I look at the various options, there is some very beautiful pieces, but the choices are as clear as mud. Where there are options there are no dimensions. Looking at all of the options. You would think there would be a complete package with everything.

IMG_8245.jpeg
 
I visited the Aero Garage site and looked at the choices. Which only left me with more questions.

I am an A&P mechanic, not a builder. I am in process of upgrading my RV7 and it just got paint. The tailwheel and assembly was bagged as part of the paint prep but does have some overspray.

When I look at the various options, there is some very beautiful pieces, but the choices are as clear as mud. Where there are options there are no dimensions. Looking at all of the options. You would think there would be a complete package with everything.

View attachment 104552
If you go to the "Downloads" tab and look at the instructions for the Lite Links, it will make a little more sense. An RV-7 should definitely be the "Standard RV FSTW" unless the builder really went off the reservation with something. Really the only reason a custom length would be needed is if you had an older RV-3, -4, or -6 with the old style non-swiveling tailwheel that was converted to a full-swivel, or the builder just deviated from the plans otherwise. Or, you want a set of links for a completely different airplane.
 
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