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Unreadable TX at high RPM

tgrady10

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I have a new-to-me RV-4 that I did not build. I tried to pick up flight following on a post MX flight after my recent conditional, but was unreadable by ATC. After chatting with someone at the home airport and a bit of testing, it was determined that transmissions were fine at idle, but mostly static at high RPM. This was confirmed in the air, as I can throttle down and talk to ATC.

The plane has an AEIO-320 with dual P-Mags. Radio is a Flightline FL-760. I also have an old PM1000 intercom that I found to be INOP as I began the process of troubleshooting the COMM issue. I emailed PS and they do not believe that would cause the TX issues. I have a used PM1000II coming to replace the old unit though.

The relation to RPM has me thinking ignition. I sent an email to Hartzell about the P-Mags, but have not heard back. I did find the FAQ on the old P-Mag website and it mentioned spark plug wires not being seated as a potential cause. I pressed on all the wires and found one wire on the spark plug side that clicked once when pressed, and one wire on the P-Mag side that clicked twice when I pushed it in. I fired up the engine and tested the radio on the ground. It was still sending a fair bit of static at 1800 RPM when running up and transmitting on the ground. Have not had a chance to try pickup up flight following at cruise RPM though.

Does anyone have suggestions for troubleshooting steps, or past experience with anything similar?
 
Bad wires would also be my first suspect. I believe the wire kits supplied with the pmags are of marginal quality. Pull each wire off each coil terminal and each plug looking for pitting or wear from arcing. If that is the issue, you can use pliers to squeeze down the terminal arms a bit for a tighter fit. If not, the issue could be a poor connection where the terminal crimps on the wire. Many folks assembling them don’t fully understand how they work and create poor connections.
 
Another simple check is if your automotive spark plugs have the screw on caps - are those caps secure/tight. I've heard rumors that loose caps can also create radio noise. Not verified but seems plausible.
 
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