Van's Air Force

The definitive Van's Aircraft support community! Buying, building or flying an RV? Join our exclusive family of mentors and enthusiasts!

countersink for composites

jcbarker

Well Known Member
Hello all:
Anybody know where to get carbide tipped countersinks for composites. I bought a couple of these for my -8. Worked ok but loaded up.
IMG_0762.JPG
 
I’ve been very happy with the Permagrit countersinks as shown in your photo. They can be cleaned quite easily. So far I have just brushed mine down after use, but the Permagrit website has detailed cleaning instructions. I’ve probably done 200 or so holes and still performing like new.
Cheers DaveH
 
Dremel

I made one. Dremel stone. Run the Dremel while gently working the angle on a fine grinding wheel. I use it for #40 and #30. Just takes a light touch for a second or two. I finish the countersinks with a cutter to make sure they are perfect but almost nothing gets removed. Home made Dremel bit works pretty good and didn't cost anything. I had the stone bit.
 
Wicks usually carries a selection of Perma-Tex items, and purchasing directly from the company in U.K. also works well. Searching this website by their name reveals a few other items that people have found useful.
 
I do a lot of countersinking in carbon fiber, and I have found that it dulls ordinary high speed steel countersink bits very quickly. Each set of my CElipse wingtips requires 96 #12 holes to be countersunk, and a brand new bit is basically done for by the time I get to the last one. I have tried sharpening the bits, but it is finicky and I don't really trust them.

I have just ordered a solid carbide countersink and a less-expensive carbide-tipped countersink from Pan American Tool. Once I make sure they work well in the material, I will see how well they hold up.

(https://www.panamericantool.com/countersinks.html)
 
I do a lot of countersinking in carbon fiber, and I have found that it dulls ordinary high speed steel countersink bits very quickly. Each set of my CElipse wingtips requires 96 #12 holes to be countersunk, and a brand new bit is basically done for by the time I get to the last one. I have tried sharpening the bits, but it is finicky and I don't really trust them.

I have just ordered a solid carbide countersink and a less-expensive carbide-tipped countersink from Pan American Tool. Once I make sure they work well in the material, I will see how well they hold up.

(https://www.panamericantool.com/countersinks.html)

Thanks Bob:
I look forward to hearing your report. I'm looking at the carbide c'sinks from Pan American as well. They sell c'sinks for our Micro Stops so that would help. I'm thinking 3 flute.
 
Back
Top