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Why Fill Gear Leg Fairings with Foam?

donmtt

Active Member
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Learning my way around my new (to me) RV-7 with lots of help from the folks on the forums. What is/was the rationale for filling the gear leg fairings with foam?
 
Welcome to -7 world; Please download a set of the plans and instruction manual asap. They'll really help you in the long run.

Learning my way around my new (to me) RV-7 with lots of help from the folks on the forums. What is/was the rationale for filling the gear leg fairings with foam?
Internal fixation for the gear leg fairings -- a little "Great stuff" or 2-part pour foam at the top and the bottom 1.5 - 2" and things stay put...sort of.
Just one of many ways to skin that feline.

Ah! So that was an attempt to deal with wheel shake on landing? Interesting. It will be interesting to see if the shimmy in my RV-7 (which is sometimes pretty bad and other times non-existent) is any different now that I've cleaned out the foam....

Gear leg "shimmy" is solved by attaching another mass to the gear leg -- much like a tuning fork that you want to dampen its response. Van's describes this in DWG C3, Zones F-G x 5-6.
 
Ah! So that was an attempt to deal with wheel shake on landing? Interesting. It will be interesting to see if the shimmy in my RV-7 (which is sometimes pretty bad and other times non-existent) is any different now that I've cleaned out the foam....
As time went on there were other approaches. Bonding wood to the gearleg, and then mounting the fiberglass fairing over it (but not bonding the fairing to the leg). Certainly is easier to get the leg fairing aligned with the airstream that way. A misaligned gearleg fairing can appear as a "heavy wing".
 
We've been making these fairings for a long time. Where would we put the foam, and why?
 

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Be careful with foam if you choose that path. Several reporting's (I've seen the pictures), where the foam trapping moisture leads to severe gear leg corrosion. Only if the legs are properly prepared and primed/painted prior to foaming. I bonded wood stiffeners with proseal and fiberglass tape wrapped mine on my RV-4. One piece fiberglass fairings, no shimmy ever. Tires balance as others mentioned is important.
 
I see what you mean. It all comes down to the near-total absence of hysteresis in metals, especially in hardened steel. For this reason, we used only fiberglass landing gear springs on our aircraft. The micro-movements of the plastic layers significantly dampen the energy of the vibrations, converting it into heat.
 
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