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The VAF News - 9.9.2024. #6165. WDYDWYRTW?, A/P scare, Canopy, Panel, Rivet Install, Batt Shelf

Back to the grind! Hope you had a nice weekend.
vr,dr

dr
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md9680
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mfleming
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jimzap
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Panel: Dougnabbit

I just wanted to give a shout out to all the employees at Advanced Flight Systems but especially Jenn, Kyle, and Duane in helping make the panel I wanted!
The experience and customer service was outstanding. I can’t say enough good things about them. Great people, great service!
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Daily Pic: Vlad
Once a year the ramp at my airport is busy with a charitable event.
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G zero
https://vansairforce.net/threads/2planes-1-tee-hangar.201246/post-1790836
A few years after my first post …
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AD-41H rivet installation
…HFS reply
I recently "tested" some AD41H rivets I got from Spruce just for this purpose. Don't know if they are from the same production run as those you had trouble with, but with my thrifty (read - cheap) HF pneumatic puller, operating at 90 psi, with a speed reduction mod to help slow down the "snapping" action associated with these types of tools, I had acceptable results. Also used an "insulator" tool with a .068 hole to help reduce the possible of "feathering" of the soft aluminum head during the pulling process.
I also did a couple of overlap shear tests, using Pop's stated spec for this rivet as 385 lb ultimate shear. Neither test produced results that confirmed those specifications. Two samples: 2 x .032 w/2 AD41H rivets on 1" c-c yielded 540 lb & 530 lb at failure. By Pop's specs, should have been, at least, 385 x 2 = 770 lb. Not even close. My testing device is not an ASTM certified unit, but is does a good job for relative comparisons. It uses a 3K lb load cell with a digital readout - load application rate is ~ .1"/min.
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JDA_BTR
Battery Shelf PIREP
.040 or .063 sheet stock. Some people used angle with a panel riveted to the top
I had a sheet of 0.04 here. I also had a spare length of J channel from my -14A build. So I built up this shelf. Does not bow a bit laterally. It does bow a tiny bit longitudinally if I press hard right in the middle but the boxes I screw to it will take that out. Weighs less than the 3/4 angle.
I figure the lateral tabs of sheet laying on the longeron are enough support for way more than I’ll mount here even allowing for g forces.
Two screws per side seems enough too. Might do three as it’s 5” wide and an extra in the middle couldn’t hurt.
Looking for feedback before I drill the longeron.
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OFF TOPIC:
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