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Question on OP-62 (EXP119 Install Details) page 02, nutplates for cooling flap

mstrauss

Well Known Member
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The instructions for the EXP119 engine install have some updates for the fuselage build. I am trying to incorporate the changes as I build the Fus, but have some questions on the nutplates that hold the cooling flap assembly in place. Page 2 diagram 3A shows five nutplates to be added (each side). The instructions indicate you should countersink for #3 rivets to hold the nutplates (K1000-8). Eventually panhead screws are used to hold the cooling flap assembly. To me it looks like these updates are more modes for post construction, then replacements for during the Fus Build. How many builders even knew of these before building the Fus?

OP62-02.png
Questions:
1) As I'm incorporating the change in with the build, I plan on dimpling this skin instead of countersinking, and using dimpled nutplates. Any concerns?
2) Should I consider using flathead screws to hold the cooling flap assembly, instead of the panhead screws called out in the instructions? This would entail using K1100 nutplates, probably #6 instead of the #8 called out in the plans. I could add 6 per a side if reducing the screw size. This would be similar to the inspection plates in the back of the Emp. See below.

k1100 example.png
 
Last edited:
I had a qb fuse, so had to do after the fact, so followed plans. I didn’t have issues. It would have been a lot for me to redo for a countersunk screw. Now thinking about it a bit, all the pieces are pretty thick, so I’m not sure how good a dimple would be, and the bottom plate countersunk for a flathead, might be too thin and not enough to hold it, so I’d check that out first.
 
I went through all the instructions for the new power plant option and noted back in each impacted section so that while I was build I would get a reminder that something would should be different on that specific section. Doing that I incorporated all changes as the build process went along instead of going back at the end of the build trying to re-do stuff. It worked well for me.
 
I dimpled the tunnel vs countersinking the bottom skin hoping I never have to replace the nutplates. I used pan head screws.
 
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