Van's Air Force

The definitive Van's Aircraft support community! Buying, building or flying an RV? Join our exclusive family of mentors and enthusiasts!

It Can Be Done!

Ironflight

VAF Moderator / Line Boy
Mentor
Three days after starting to make plexiglas dust and having fit TWO canopies, I am happy with the slider canopy fit on the F1. Lessons learned? Read the instructions and look at the pictures four or five times…and then use a practice canopy to precede work on teh final one….both lessons lower the stress level considerably! One thing I know from other canopy builds - while the frame on rollers was a good fit, it wasn’t perfectly silky smooth - but I knew that the added mass of the canopy plex would make it so - and it did! And it’ll take a day of cleaning the shop to get rid of all the fine plastic dust - not quite as bad as fiberglass debris, but still obnoxious.

I still have to dress edges, and then get to work on skirts - then the windshield. But the really high-stress tasks are behind me (in my experience).


Ready to begin skirts!
IMG_6508.jpeg

I personally like a 3” cutoff when on a pneumatic too - light and easy to control.
IMG_6505.jpeg

Before you start - you need LOTS of clamps - the black and orange plastic ones from Harbor Freight are really, really, really cheap….
IMG_6503.jpeg
 
Three days after starting to make plexiglas dust and having fit TWO canopies, I am happy with the slider canopy fit on the F1. Lessons learned? Read the instructions and look at the pictures four or five times…and then use a practice canopy to precede work on teh final one….both lessons lower the stress level considerably! One thing I know from other canopy builds - while the frame on rollers was a good fit, it wasn’t perfectly silky smooth - but I knew that the added mass of the canopy plex would make it so - and it did! And it’ll take a day of cleaning the shop to get rid of all the fine plastic dust - not quite as bad as fiberglass debris, but still obnoxious.

I still have to dress edges, and then get to work on skirts - then the windshield. But the really high-stress tasks are behind me (in my experience).


Ready to begin skirts!
View attachment 84144

I personally like a 3” cutoff when on a pneumatic too - light and easy to control.
View attachment 84145

Before you start - you need LOTS of clamps - the black and orange plastic ones from Harbor Freight are really, really, really cheap….
View attachment 84146
Don't you just love the plastic saw dust, sticks to everything. Wait till you make the AL piece that goes on the back of the canopy. The compound angles can drive you crazy. If you need help bending them I can give you some good ideas how to accomplish it if you don't know how.
 
Back
Top