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EZ-TOP (Modular Work Bench Top)

HFS

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I made two of these work benches when I started building airplanes back in 1981 - the second one 10 years later. They use 4x4's & 2x4's for the frame, and each one has 21 drawers of different depths. There are also "umbilicals" for regulated air and electricity. They also ride on 5" swivel casters (w/brakes) for ease of movement & stability.

But the tops were always a problem until I decided to make them "modular". Most of the holes we drill are along the longways edges, so I decided to "harvest" those areas on the original tops and replace them with pre-made/finished MDF shelving from the big box stores. Since I did that I have not replaced the center section (just sand smooth & paint when changing shelving) and the tops look as good as new when the "reno" is completed ...

Sometimes when the MDF shelving is thinner than the main section I shim them up with thin wooden shim stock from Amazon to give the continuity across the joint line as appropriate.

Here are a few pics of the process ...

HFS
 

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I just use a sheet of Masonite…when it gets beat up, I just replace it. Cheap, simple, and no seams.
 
I guess i missed two of them.
There are 4 along the wall - all converted with VFD drives. Unlimited speed control is nice ...

They are mostly “hobby shop” size and have been given to me over the years, same for my 3 floor mount bandsaws (1 - wood, 1 - aluminum, 1 - metal (w/double reduction drive)) …

My wood shop “section” (all Delta tools) was willed to me (literally) by a good friend of mine’s father upon passing (going on 30 years now).
HFS
 
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There are 4 along the wall - all converted with VFD drives. Unlimited speed control is nice ...

They are mostly “hobby shop” size and have been given to me over the years, same for my 3 floor mount bandsaws (1 - wood, 1 - aluminum, 1 - metal (w/double reduction drive)) …

My wood shop “section” (all Delta tools) was willed to me (literally) by a good friend of mine’s father upon passing (going on 30 years now).
HFS
Love the VFD. I have that on my mill. Not sure it is the same though. It uses a 3 phase motor and an external control unit with single phase input. Is that what they call VFD? Would love to do that on my bandsaw to use with metal, though probably needs new gearing. May reach out some day for tips.
 
I just use a sheet of Masonite…when it gets beat up, I just replace it. Cheap, simple, and no seams.
I’m even cheaper - I just use a sheet of OSB, and put the new sheet over the top of the old one….but when I walk into David’s shop and see what he does, the quality of the shop itself (much less what he builds), I slink quietly away into the corner - I am not worthy……
 
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