Thanks for the responses.
My bad. I figured out what I did wrong.
View attachment 119569
I drilled both of the pilot holes 1/4” from the end of the hinge. The forward half pilot was supposed to be drilled only 3/16” from the end. My error reduced the clearance 1/16” and fits with the inboard end of the trim tab being 1/16” outboard of the inboard edge of the elevator. Also, I have not found in the RV-14A plans where the minimum clearance is specified.
So, time for a new piece of hinge material. With Van’s not having it in stock, I will either order from Aircraft Spruce or narrow some MS20257-3 hinge material that I have.
Bummer that I made the error. Thanks for the help resolving it.
Brett H
Columbus, IN