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Test Tool Oil Spray Nozzle Rotax 912iS

I am finally installing the oil spray nozzle and need a Test Tool Oil Spray Nozzle for the Rotax 912iS engine. This is part of Inspection and/or replacement of oil spray nozzle for ROTAX®Engine Type 912 i, 915 i and 916 i (Series).

I am interesting in buying or borrowing one, but am having trouble locating one. Does any one have one?
 
From the Rotax Owner forum: there is a gentleman in Eden Prairie, MN who makes the tool, either 3D printed (which I got & used) or machined. After testing, I passed the device on to another -12 owner. Here's the cut& paste from that forum:


Oil Squirter Check Tool Available.

This is a 3D printed copy of the original Rotax tool except that it has a 90-degree inlet for tightly installed engines.

Contact:
Omnav Aviation, LLC
9821 Rainier Ct
Eden Prairie, MN 55347
[[email protected]](mailto:[email protected])

612-567-4981
 
From the Rotax Owner forum: there is a gentleman in Eden Prairie, MN who makes the tool, either 3D printed (which I got & used) or machined. After testing, I passed the device on to another -12 owner. Here's the cut& paste from that forum:


Oil Squirter Check Tool Available.

This is a 3D printed copy of the original Rotax tool except that it has a 90-degree inlet for tightly installed engines.

Contact:
Omnav Aviation, LLC
9821 Rainier Ct
Eden Prairie, MN 55347
[[email protected]](mailto:[email protected])

612-567-4981
Thanks, I ordered one from him.
 
Hope your test turns out well. It helps to mount the components on a piece of scrap aluminum:Oil spray nozzle test rig 2 (Medium).JPG1767621917236.jpeg
 
Last edited by a moderator:
I have no experience with Rotax engines, for general knowledge can someone explain the purpose of this test?
Thanks
 
I have no experience with Rotax engines, for general knowledge can someone explain the purpose of this test?
Thanks
The Rotax 91xis series of engines have 2 generator stators that are incorporated in the body of the engine itself. Engine oil is used as a coolant to cool the generator stators. As generators, any non-used watts has to be dissipated as heat, thus the importance of adequate cooling. Initially the stator cooling was just by passive oil splash, that was proven in adequate and a nozzle was incorporated to be more efficient/effective by spraying oil under pressure directly on the B generator coil. This works well. However, for a number of engines, a build error at the factory used the wrong Loctite sealant and this resulted in a few engines being produced that had clogged or restrict nozzles and subsequent stator failure. The Service Bulletin has owner's test flow through the nozzle to insure adequate oil cooling flow can be maintained. The test tool attaches to the nozzle and a minmimum flow is measured with the flowmeter.
 
I have no experience with Rotax engines, for general knowledge can someone explain the purpose of this test?
Thanks
The oil squirter cools the stator on the internal generators in the 912 engines. A number of engines had the squirter nozzle installed with too much Loctite during factory assembly, which could potentially decrease oil flow enough to cause the stator to overheat and self-destruct. Rotax issued an Alert Service Bulletin in December 2024 requiring the oil flow through the nozzle to be measured, and the nozzle replaced if low; this requires the special tool discussed above. If low flow, the nozzle requires replacement.

Edit - Docjjrmd beat me to it!
 
This SB doesn't apply to all 912iS engines. The SB (Revised) came out formally split into two versions, one for certified engines and one for non-certified engines, but only the former has the entire list of serial numbers to which it applies. You can look up Rotax Service Bulletin:
ASB-912 i-016 R1 / ASB-915 i-016 R1
ASB-916 i-006 R1

p.s. sorry about the oversized photos above-- I intended to have thumbnails.
 
This SB doesn't apply to all 912iS engines. The SB (Revised) came out formally split into two versions, one for certified engines and one for non-certified engines, but only the former has the entire list of serial numbers to which it applies. You can look up Rotax Service Bulletin:
ASB-912 i-016 R1 / ASB-915 i-016 R1
ASB-916 i-006 R1

p.s. sorry about the oversized photos above-- I intended to have thumbnails.
In addition, certain engines did not have a nozzle (according to Lockwood) and mine is one of them. It cannot be installed by just loosening the engine mount bolts (as for the sb inspection), but the entire engine must be removed. Without the squirter some very expensive damage will occur. Luckily, my engine had not been run before this information came out.
 
I have successfully performed this task, obtaining the test tool in record time. The oil spray nozzle is correctly installed, and tested again once the engine housing was re-installed.
 
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