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Fuel Tank Sender Updates

kirkbauer

Well Known Member
Van's published updated instructions for the fuel tanks due to changes in the fuel senders. I'm hoping somebody with experience can put together some helpful information for the rest of us. How do we tell if we have older or newer fuel senders? I assume we want to use the old instructions if we have old fuel senders and the new instructions if we have the new fuel senders.
 
On another thread someone noted that the rod raps around the float on the old senders. On the new senders, the rod goes through the float. I have the old style uninstalled. I’m wondering if it would be worth it to upgrade to the new ones.
 
Looking at the drawing for the RV-4 WING FUEL TANK (17-A), as per above post #2, the OLD FLOAT has the rod wrapping around the FLOAT itself about 5/8 inch from the end of the float, whereas the newer FLOAT has the rod running through the middle of it. Drawing 17-A appears to be the same as the previous drawing except for the small drawing next to the inner rib labeled FUEL FLOAT GEOMETERY and the modification date: 04/10/25. This drawing offsets the NEWER rod and float to align the NEW FLOAT to match where the rod would have come off the OLD FLOAT: thus the 5/8 inch offset. Otherwise the drawing appears to be the same.

SO: If you have the OLD wrap-around float, it would appear that you do NOT have to do this offset. If you recently replaced your old float and sender with a NEW float and sender with the rod going THROUGH the float, this drawing applies.

I would imagine this also applies to the other RV model drawings that use the SW style of sender (Stewart-Warner not Smith and Wesson.... 🤣) and that particular installation.

I have not confirmed this with the Mother Ship.............they aren't up yet.............😴
 

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  • DWG 17A RV-4 wing crop.JPG
    DWG 17A RV-4 wing crop.JPG
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I wish I would have had these earlier. My wing kit contained one old version and 1 new version. I actually snapped the wire on the newer version as my instructions had the bend wrong. Anyhow, I ordered a new one direct from Stewart-Warner $42, and haven't installed yet. Thankful for the amended instructions.
 
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