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Is a doubler needed for outboard fuel sender?

DonMcKee

Active Member
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I am going to install dual CiES fuel senders in my RV-14A tanks. The outboard senders will be installed in the most outboard tank bay on the aft baffle (0.032 Alclad), using nutrings, either Textron/Cessna style (picture), or the beefier ones CiES sells (picture in this post).

With nutrings being used, do I need additional doublers, too? If yes, can you point me to any "how-to"/best practice documentation for using/making doublers? I looked in AC-43.13-1B, but I didn't find anything appropriate.
 
How heavy are these senders? Any heavier than stock senders from Vans?
Those mounting rings look tough enough to hold a tank together!
Will you be able to position those senders far enough away from the tank filler opening so some uncaring rampie doesn’t snag it with a filler nozzle?
 
I didn't install a doubler but then I'm not an engineer. I used the Cessna style nut rings FWIW.
 
No doubler needed. I’m not an engineer either but the guy that designed my ER tanks is and his plans allow for the outboard sender without a doubler.

If you are interested in the Cessna nut rings, I have some, brand new, that I’d be willing to sell. Send a DM if interested.
 
No doubler needed. I’m not an engineer either but the guy that designed my ER tanks is and his plans allow for the outboard sender without a doubler.

It looks like you're building an RV-14A, too. Is the baffle on the ER tanks the same 0.032" 2024-T3 Alclad used on the standard tank? Do the ER tank plans call for using nutrings outboard, or do they call for nutplates? Are there any concerns re: Normal vs. Utility vs. Aerobatic category structural requirements?

(I'm assuming that nutrings will provide more "doubler-like" support than nutplates will. Correct?)
 
It looks like you're building an RV-14A, too. Is the baffle on the ER tanks the same 0.032" 2024-T3 Alclad used on the standard tank? Do the ER tank plans call for using nutrings outboard, or do they call for nutplates? Are there any concerns re: Normal vs. Utility vs. Aerobatic category structural requirements?

(I'm assuming that nutrings will provide more "doubler-like" support than nutplates will. Correct?)
I'm building a straight -14. As far as I know the aft baffle on the ER tanks are the same as the standard tanks, but longer. My standard tanks were quick build and I sold them so I can't measure the aft baffle and my ER tanks are installed, so I can't measure them either. Sorry. I did not use nut rings as the ER tanks called for nut plates, just like Vans. The only difference that I can tell in the ER tanks are that the plans call out an option to add outboard senders.
 
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