Some Progress.
For those that followed this thread, Pierre asked me to post progress. Well, here it is. This is not an exciting post and is intended for consumption by those who helped me out when this thread was new and is a bit of a nuts and bolts post. It may serve as reminiscing for those who built their RV6s many years ago.
The tail kit I purchased was partly built with the tailplane almost finished and the fin frame assembled, but not skinned. I really wanted to get started and doing remedial work on the tailplane was not what I wanted to do, nor did I think it was a good place to start. The clear choice for me was the right hand elevator, so that surface lead the pack, but I?ve carried on with similar jobs across the elevators and rudder as they arose. To date I?ve assembled the elevator and rudder frames, (except attaching the tip ribs) and I?ve attached all the stiffeners to both elevator skins and the rudder skin. The skins are ready for the trailing edge bend except the left elevator as I want to update to the late model style trim mount and have to purchase the parts from Vans. I have discovered what is going to drive me nuts most of all about this project and that is the dimpling. What a tedious pain the %&*%$#. If I knew for sure it wouldn't make much difference to the speed, I would use universal head rivets on the empenage and fuselage.
The kit, being a bit old has the RV4 elevator horns, which are shorter than those specified on the drawings, so I am having to make some new/rework the old ones. Just as well I have a full half sheet of .040 4130 sheet skulling around! Similarly the material to make the spar doublers wasn't present, so I delved into my stock. Looking ahead I have been going through the wing drawings looking at the various parts and I concluded you could nearly make the aeroplane out of scrap!
Back to the tailplane, it goes back a bit. The hinges are aluminium and these were changed to steel fairly early in the piece on the RV6, so I have chosen to replace them with steel ones. Also the hinges on the tailplane were not positioned correctly. The rear spar was not riveted to the skin so removing it was easy. This revealed a few more gems lurking inside. I won?t detail activity to date, but many will understand when I say it is parked, pending a few decisions???..
The fin has been easier in this respect. The previous builder had got the hang of things a bit better by then. But then so have I! I almost completely disassembled the frame and removed the hinges. I?ve made new 4130 hinges and drilled them off to the old holes. I can start and look at putting things back together now.
I am very lucky. One friend had a jig he made up to cut the taper on the control surface stiffeners with his table saw and he?s also lent me his back-riveting plate. I've borrowed the late model drawings from another, and he has offered the trailing edge bender he made and the hardwood blocks he made for the trim tab. I think I can get the Vee jigs for assembling the control surfaces from the first friend. So all this should speed things up...
Pierre kindly sent me the Orndorff tapes, I?ve only watched a couple of tapes so far, having to compete with my young kids for TV time to play them. But what I have watched so far was invaluable as there are a few things like back riveting which we don?t do on Cessnas which was good to see being done. So thanks again Pierre. I?ve made contact with another poster here from New Zealand also building an RV6. Turns out we more or less work for the same company. Craig is a little more advanced than me, and now has an entire kit, except for the finishing kit, having imported a pre-owned fuselage kit from the US.
I am thoroughly enjoying the fabrication, marking out parts, cutting material, drilling holes and generally doing all those things you don?t do so much of with a pre-punched kit. For me the money spent versus the enjoyment gained and the hours occupied is far better value than golf, going to the movies, renting a DVD or anything else I can think of.
I?m not keeping a close track of RV activity here in New Zealand, but a new RV6 has recently flown in Canterbury, an RV9A was imported recently from the US, the first one to fly here. I happened to walk into a maintenance hangar last week and a newly imported RV3 was being put together. And at the end of this month a national RV fly-in is being held at Motueka, that location being around the middle of the country. The organiser counts 17 RVs going so far, which is a big deal here.
I still wonder if I?m doing the right thing, but every time I analyse it, I come right on back to the RV6.
Cheers,
Andrew.