Charlie wrote:
Charlie,
What facts do you have to back this up? And b.t.w. I dont think anyone at Vans is a "flunkey".
Ben,
I was referring to the workers at the Quick Build factory. Perhaps minions would have been a better word. As to my opinion regarding the wash primer used, it is based on my own experiences with it, those of local quick builders [SE Florida] and others on various RV lists who have reported that it is often damaged by salt water spray during to voyage from the Philippines. In other words, it does not even make it to the purchaser intact.
We have several owners locally who purchased quick built kits. While they did nothing other than rely on the wash primer for interior protection, for the exterior, they did Alodine, epoxy prime and top coat with quality urethane or polyurethane top coats. These planes are/were kept in hangers. Yet, within 4 years, all of them experienced corrosion on the interior surfaces, which were protected by only the wash primer.
Common sense will tell you that the easiest solution [wash primer] will not protect as well as the more labor intensive & costly forms of corrosion protection. There are many reports of the folks in New Zealand also having issues with wash primers. Below I have attached one such thread discussion.
Charlie
I am posting this for Mr. Jerry Thorpe, a local builder who is working on a RV-6 quickbuild kit and does not use PC's. He would appreciate replies from anyone who may have had a problem similar to the following, and if so what they did about it. Jerry was rinsing off primed aluminum sheets with water and the primer started peeling off in hand sized pieces. He contacted Van's and got a letter back saying it was either a bad batch of paint, or the folks who produce the QB kits applied it wrong. He was told not to worry about it as primer is not necessary ("Piper and Cessna don't do it"), but if he wanted to he (Jerry) could re-prime it. He contacted the manufacturer, Sherwin-Williams, and was told one characteristic of the P60G2 Vinyl primer Van's is using is a tendency to lift itself ,if it is applied too thick. The dry film thickness should be 0.2 to 0.4 mils, compared to 1 mil for DuPont Variprime. He has measured the film thickness of the lifted pieces.
Jerry is concerned about the quality of the prime job in the inaccessible areas like inside the wing, that if it peels off there he can't do anything about it, and he won't have the extra corrosion protection he paid for. If anyone has had a similar experience, Jerry would appreciate you contacting him at (414)593-5470, or E-mail me and I will pass on to him (E-mail me directly as I am not on the list). Thanks.
Bob Reiff RV-4 #2646
Two weeks ago, I spoke with Van's who informed me that the primer used on the quick builds was a clone of the Sherwin-Williams product. I just completed applying primer to a large number of parts using the Sherwin-Williams 2-980 product - 1:1 mix with the 981 reducer. I applied it at approx. 45 degrees and was very impressed with the adhesion. As the day warmed up, I was no longer able to visually see it migrate and etch so I stopped. Tonight, I ran some tests on scraps that I had sprayed. After bending, sanding and applying various solvents, only MEK or the reducer itself had any effect. I had the opportunity to talk to the regional rep who insisted that 'moisture sensitivity" was an issue with this product and he insisted that it should be 'sealed'. While putting my parts up, a drop of sweat fell on a spar web. The water was quickly absorbed and discolored the product. In summary, I am very happy with the etching and adhesive qualities of the product, however, don't expect moisture to bead up like it will with an epoxy product. Any feedback on applying a 'shop coat' of something on top of it on spar components ? Is build up an issue?
Jerry Prado rv6A, wing
Now that we have a fleet of more than 2000 RV's (some of them 15 years old or more) does anyone have first hand knowledge of an RV developing corrosion with it having been primed with Sherwin Williams P60G? Does anyone have any first hand knowledge on any RV developing any significant corrosion, period?
Scott McDaniels
Well, our -6 has been flying 2 months short of 4 years and it is in a hanger but lives right beside the sea ,and does most of its flying around the shores plus we have high humidity. Several different primers were used on the various parts of the plane (each time a builder came to visit we were recommended a different primer - confusion was rife! and still is) and we did try to follow the manufacturers recommendations about metal preparation and priming only in the good weather.
I can report that where any of the paint has been damaged there are small patches of Filiform corrosion forming .(We are starting to tackle some of these now). However, I have looked at all of the planes on the airfield where we are based and have to report that over 80% of these are suffering the same problem. When Bill Benedict was down here he looked under the wings and commented "Wow! You guys really do have a corrosion problem down here," as he spied the pitot tube that is un-primed and is definitely showing corrosion .(The only shiny part was the end where the pitot cover was keeping it polished)! Inspections internally reveal no problems (yet!). The other problem is that the fins on the front two cylinders are rusting very nicely which is not good and if anyone can recommend remedial action for this problem without requiring the engine to be removed we would appreciate it.
L.Coats ZK-RVL RV6 314hr