HI Chad,
I really cannot pay Stein or Pete what they deserve for the nice comments, but I will share my experience so far. My plane is not yet done or weighed, but I will update folks as it gets there.
http://www.vansairforce.com/community/showthread.php?t=1745&page=11&pp=10
My plane's engine started out as an O-320 A3B, it had originally come from a Twin Commanche, and spent its last 100 hrs on a Pitts. The Pitts owner wanted a bigger engine, and the O-320 was run out 2100 hours. It sat for a while and I bought it at a song, but with no assurances as to condition. I got lucky and everything checked out with no machine work. I was able to trade the straight riser sump even up with the more forward vertical induction sump, and with the help of Mahlon, get my accessory case changed to accept the new sump. I was able to buy a new carb to replace the pressure carb that I got, and trade the old mags in on new ones for a song. All in all I got new flowed Lycon cylinders, with custom pistons, new mags and carb, and yellow tagged everything else for less than $12K.
The O-320's are becoming cheap and plentiful on the used/salvage market because everyone wants the big engine. My plane is budget driven, because even though I am a lawyer, I chose to be a public defender, and forgo the big firm job...so I must be frugal. My plane will be completed for about what my Citabria was worth.
Lessons:
I would go with the SJ cowl again. It is a really high quality piece. Because the Van's mount moves the engine forward 2", you can use the WW 151 prop with thei free extended hub version and it will fit just fine.
I would go with the WW prop. It is a super high quality piece, and my discussions with them (many recently) have convinced me that they are a concientous and fair company. The light weight makes me feel better about acro with a long hub prop. It actually weighs 31 lbs with the spinner and everything. At $7500 with spinner and everything, this is a great value now that Hartzells are over $6K. Reports from others support WW's claim that the new tapered blade 151 is as fast as the Hartzell, the old fat blade 150 was a few MPH slower.
The extended engine mount gives acres of room behind the engine...there is absolutely no need for the firewall recess, for example.
I do not know if CG will be an issue yet, but I have tried to keep it light and move everything as far forward as possible.
As an extra bonus, I needed a starter, and because CG will be an issue, I installed the original presolite. Adds 10 lbs right where you want it and the prestolite, yello tagged with new bendix and bearings cost me $150 on ebay. In addition, it is very durable, draws the fewest amps of any starter available, and with a carbed and mag fired engine, it will start it just fine. My former Citabria had the sky tec HT inline starter which actually spun it so fast that the impulse coupling quit working. So, cheap plentiful and durable.
I have taken a number of pictures as it has progressed, and would be happy to help where I can. Van's FWF kit will not work when it comes to some of the hoses, unless you stick with the shorter O-360 mount. But I like the extra nose length, it really makes the plane llok cool.