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04-28-2022, 11:16 AM
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Join Date: Oct 2007
Location: Midway, UT
Posts: 449
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Wiring power to a Dynon heated Pitot tube?
My Dynon heated pitot tube has wires already emerging from its power supply which appear to be 18awg. The wiring guidance from Dynon suggests that for a wire run length of between 17 and 24 feet (which must include the 3 1/2 ft leads already coming from the power supply) I should use 12 awg wire.
Odd, but I can go there. The faston connectors already installed by Dynon on these power leads are a soft Rose color. Red, I guess? I'm going to try to connect my 12 awg wires to these. My question is, which faston connectors will crimp onto 12 gauge wire and still mate with connectors crimped onto 18 gauge wire?
I've been searching, assuming that the central tab and receiver may be the same regardless of wire gauge. During that search, it seems that receivers are more available than tabs? If I were King for a day, they'd come in matched pairs, but maybe electrical connectors aren't binary anymore either?
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Clay "Cookiemonster" Cook
USAF: T-38, F-111F
American Airlines: 727, MD80, 757, 767, 737
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04-28-2022, 01:44 PM
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Join Date: Sep 2018
Location: Brooklyn, NY
Posts: 277
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I’m in the same spot and was about to ask how to run wires for this thing too.
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RV-7A builder
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T-37/T-38/KC-135
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04-28-2022, 02:21 PM
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Join Date: Feb 2008
Location: Calgary, Alberta
Posts: 1,834
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22 - 18 gauge red connectors
16 - 14 gauge blue
12 - 10 gauge yellow
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Ralph
built a few RVs, rebuilt a few more, hot rodded more, & maintained/updated a big bunch more
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04-28-2022, 02:30 PM
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Join Date: Sep 2018
Location: NSW, Australia
Posts: 237
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Stein
I'm certain the connectors from Dynon are male, in which case Stein sells a faston connector with a 1/4" tab that suits 10-12G wire. https://www.steinair.com/product/yel...rimp-terminal/
Alternatively you can cut off the pre-installed terminals and go with any terminal connection of your choice. There are a myriad of options available, it's a matter of matching the connector type and wire gauge on both sides. I ended up using a Molex connector mainly as that was easy to secure in an Adel clamp.
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RV-9, Empennage and Wings done minus fibreglass, Fuselage 50% or more, finishing kits and engine taking up space.
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04-28-2022, 04:09 PM
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Join Date: Sep 2018
Location: Brooklyn, NY
Posts: 277
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Did anyone wrap electrical tape around the connections once you snapped them in place?
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RV-7A builder
A320 Capt at some airline
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2022 donator
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04-28-2022, 04:13 PM
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Join Date: Dec 2007
Location: Dogwood Airpark (VA42)
Posts: 3,730
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Quote:
Originally Posted by nohoflyer
Did anyone wrap electrical tape around the connections once you snapped them in place?
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If you really want to do that, then just have a piece of shrink tube on the wire before you put on the connector.
Carl
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04-28-2022, 07:06 PM
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Join Date: Oct 2007
Location: Midway, UT
Posts: 449
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I have no doubt there are work arounds here, but it keeps coming back to the odd, but official guidance to put a larger wire into connection with a smaller wire. If I try to put 12awg connectors on both wires, the 18 awg wires may not be crimped enough. If I try to put 18 awg connectors on both wires, the 12 awg wires will not fit.
The fundamental question is this: will an appropriately sized connector for 18 awg mate correctly with the appropriately sized connector for 12 awg wire?
Can I plug a yellow connector into a red connector? If I can, then no problem. If I can't, then this is crazy.
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Clay "Cookiemonster" Cook
USAF: T-38, F-111F
American Airlines: 727, MD80, 757, 767, 737
RV8 #81751 project sold
RV8 #81651 project acquired
https://theonceandfutureflyer.wordpress.com/
Donations up to date thru December 2015
"...serenity...courage...and wisdom..."
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04-28-2022, 08:33 PM
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Join Date: Apr 2008
Location: Riley TWP MI
Posts: 3,389
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How about putting both wires into the same connector?
Just leave slack in case the probe needs to be replaced in the future.
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Joe Gores
RV-12 Flying
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04-28-2022, 09:08 PM
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Join Date: Apr 2016
Location: Melbourne, Australia
Posts: 262
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Quote:
Originally Posted by claycookiemonster
Can I plug a yellow connector into a red connector? If I can, then no problem. If I can't, then this is crazy.
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Yes you can!

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Paul McVitty
Flyleds.com
VAF advertiser
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04-28-2022, 09:28 PM
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Join Date: Aug 2012
Location: Panama City, FL
Posts: 227
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Quote:
Originally Posted by claycookiemonster
I have no doubt there are work arounds here, but it keeps coming back to the odd, but official guidance to put a larger wire into connection with a smaller wire. If I try to put 12awg connectors on both wires, the 18 awg wires may not be crimped enough. If I try to put 18 awg connectors on both wires, the 12 awg wires will not fit.
The fundamental question is this: will an appropriately sized connector for 18 awg mate correctly with the appropriately sized connector for 12 awg wire?
Can I plug a yellow connector into a red connector? If I can, then no problem. If I can't, then this is crazy.
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As long as the Fastron tab and receptacle are the same size (typically 0.25"), the crimp barrel for the wire gauge range (red, blue, yellow) should make no difference if you use the same vendor brand for both. I have had had some different makes that would not fit together because of the plastic insulation shape. The 0.25" Fastron can handle the current
https://www.mouser.com/pdfdocs/TECon...age%20of%20the
John Salak
RV-12 N896HS
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