Seems my original estimate of 2 1/3 turns is pretty close though, right? Have you flown it yet? Please report back about the idle glide and anything else you notice.
Not Bill but I made the adjustment of 2.3 turns and it now measures 2660 static. First landing with the adjustment was interesting…… I approached at my normal speed, reduced the throttle and floated further than in the past. My first thought was I did not pull the throttle back to the stop but it was. Fortunately the first landing was not on a short strip.
 
Not Bill but I made the adjustment of 2.3 turns and it now measures 2660 static. First landing with the adjustment was interesting…… I approached at my normal speed, reduced the throttle and floated further than in the past. My first thought was I did not pull the throttle back to the stop but it was. Fortunately the first landing was not on a short strip.
That sounds like your plane is now safer!! She’ll actually glide now! I prefer to go to idle on either downwind or base and glide it in.. too many planes that experience an engine failure in the pattern and come up short.
 
That sounds like your plane is now safer!! She’ll actually glide now! I prefer to go to idle on either downwind or base and glide it in.. too many planes that experience an engine failure in the pattern and come up short.
Like to see the statistics on that one too but I’ve tortured you enough. Not making a runway is all about experience and judgment. A brick can make the runway if you know your brick. Extending a glide just gives you more options, but if you haven’t the experience with it, you might float right past your target. That isn’t safer.
I think it is important that folks recalibrate their thinking and get some experience in a safe environment when they make a configuration change that affects their aircraft’s performance. Re-learn your airplane.

Appreciate all the discussions around this and do believe we are all better for it.
 
Like to see the statistics on that one too but I’ve tortured you enough. Not making a runway is all about experience and judgment. A brick can make the runway if you know your brick. Extending a glide just gives you more options, but if you haven’t the experience with it, you might float right past your target. That isn’t safer.
I think it is important that folks recalibrate their thinking and get some experience in a safe environment when they make a configuration change that affects their aircraft’s performance. Re-learn your airplane.

Appreciate all the discussions around this and do believe we are all better for it.
For those who say the proper stop gives a better glide range during engine failure, why not just slow plane down till prop stops? I find this to be about 80 kts, then it takes about 95 kts to get it spinning again Which is close to best glide speed.
 
Last edited:
For those who say the proper stop gives a better glide rang, why not just slow plane down till prop stops? I find this to be about 80 kts, then it takes about 95 kts to get it spinning again.
It’s been my experience with a CS prop, in order to get the prop to stop, you need to go full flaps and just about stall the plane. Your example of 80 knots to stop the prop might work with a wooden fixed pitch, but a heavy aluminum prop that moves to low pitch is very hard to stop. After slowing to about stall speed, then reassuming best glide, I think you negated the benefit of trying to glide further, unless you have tons of altitude.
 
It’s been my experience with a CS prop, in order to get the prop to stop, you need to go full flaps and just about stall the plane. Your example of 80 knots to stop the prop might work with a wooden fixed pitch, but a heavy aluminum prop that moves to low pitch is very hard to stop. After slowing to about stall speed, then reassuming best glide, I think you negated the benefit of trying to glide further, unless you have tons of altitude.
I guess that all depends on what kind of compression you have And if it’s a catastrophic failure, it will probably stop anyway. I was also assuming g people didn’t want to fiddle with reaching low pitch stops, this would stop them at higher speeds.
 
Like to see the statistics on that one too but I’ve tortured you enough. Not making a runway is all about experience and judgment. A brick can make the runway if you know your brick. Extending a glide just gives you more options, but if you haven’t the experience with it, you might float right past your target. That isn’t safer.
I think it is important that folks recalibrate their thinking and get some experience in a safe environment when they make a configuration change that affects their aircraft’s performance. Re-learn your airplane.

Appreciate all the discussions around this and do believe we are all better for it.
A plane with poor glide is easier to spot land, but a plane that glides further can give you more options and (in my opinion) is safer. But that alone isn’t what makes the plane safer. If you lost oil pressure, or the governor on takeoff, and your low pitch stops aren’t preset correctly, the rpm will go to 3000+ and you will have less thrust because a flat blade isn’t biting the air. Correctly set low pitch stops are like having a backup that will maintain control and some bite on the air, like a fixed pitch prop set for climb. That’s what makes the plane safer. I know someone who lost his governor on takeoff, and the plane fell on its face, no thrust, 3300 rpm. He throttled back and got it stopped on the remaining runway, melting out his caliper o-rings in the process.
 
A plane with poor glide is easier to spot land, but a plane that glides further can give you more options and (in my opinion) is safer. But that alone isn’t what makes the plane safer. If you lost oil pressure, or the governor on takeoff, and your low pitch stops aren’t preset correctly, the rpm will go to 3000+ and you will have less thrust because a flat blade isn’t biting the air. Correctly set low pitch stops are like having a backup that will maintain control and some bite on the air, like a fixed pitch prop set for climb. That’s what makes the plane safer. I know someone who lost his governor on takeoff, and the plane fell on its face, no thrust, 3300 rpm. He throttled back and got it stopped on the remaining runway, melting out his caliper o-rings in the process.
Yes I agree, if there so far of to hit 3000 rpm’s, you have a problem. After my prop overhaul, I can get it to surge to 2740 but my governor is holding it to 2650 which is ok with me. what I don’t know is if the surge would be the limit if governor did fail. Anyone know this answere?
 
Last edited:
Like to see the statistics on that one too but I’ve tortured you enough. Not making a runway is all about experience and judgment. A brick can make the runway if you know your brick. Extending a glide just gives you more options, but if you haven’t the experience with it, you might float right past your target. That isn’t safer.
I think it is important that folks recalibrate their thinking and get some experience in a safe environment when they make a configuration change that affects their aircraft’s performance. Re-learn your airplane.

Appreciate all the discussions around this and do believe we are all better for it.
I turned my prop stop down 30 RPM To avoid a 1 second 2730 overspeed. 3/8 of a turn. It seems like it made a big difference in the engine breaking on landing. I must confess it miss it terribly. Thinking about turning it back.
 
I turned my prop stop down 30 RPM To avoid a 1 second 2730 overspeed. 3/8 of a turn. It seems like it made a big difference in the engine breaking on landing. I must confess it miss it terribly. Thinking about turning it back.
Check your prop manual but on my Hartzell, that’s not an overspeed. You can run continuously at 2730. You can run much higher for limited times.
I get an almost instantaneous hit at 2720, not even a second, but my static is spot on.
So, if your static is close, why mess with it? Also, are you now getting close to 2700 on your initial climb or did that drop off?
 
Check your prop manual but on my Hartzell, that’s not an overspeed. You can run continuously at 2730. You can run much higher for limited times.
I get an almost instantaneous hit at 2720, not even a second, but my static is spot on.
So, if your static is close, why mess with it? Also, are you now getting close to 2700 on your initial climb or did that drop off?
 
The prop at 2730 was not even close to overspeed. I just felt guilty about it in general. It stays close to 2700 on climb out.
 
I turned my prop stop down 30 RPM To avoid a 1 second 2730 overspeed. 3/8 of a turn. It seems like it made a big difference in the engine breaking on landing. I must confess it miss it terribly. Thinking about turning it back.
You are exactly the person that I started this thread for!! Your plane is a prime candidate for making this adjustment. The fact that you are adjusting your governor down to compensate for the surge is why I started this thread. That’s EXACTLY the wrong way to handle it. Go back and reread the procedure, you’ll probably need 2 1/3 turns on the low pitch stop screw under the spinner. Each full revolution would be 200RPM if the governor didn’t catch it, meaning if your governor failed, or you lost oil pressure from a blown line, then your prop will go to 3100+RPM!! Start with 2 1/3 turns on the low pitch stop, reset your governor back up to 2700. You should see 2650 at the very beginning of your takeoff roll, increasing to 2700 by liftoff, where the governor will maintain it for the rest of the flight.
 
I turned my prop stop down 30 RPM To avoid a 1 second 2730 overspeed. 3/8 of a turn. It seems like it made a big difference in the engine breaking on landing. I must confess it miss it terribly. Thinking about turning it back.
I believe it takes a full revolution on the governor per 30rpm.. I doubt that 1/3 of a turn made much of a difference more than 10 rpm.
 
Check your prop manual but on my Hartzell, that’s not an overspeed. You can run continuously at 2730. You can run much higher for limited times.
I get an almost instantaneous hit at 2720, not even a second, but my static is spot on.
So, if your static is close, why mess with it? Also, are you now getting close to 2700 on your initial climb or did that drop off?
If you get ANY flare up that comes back down, then you aren’t adjusted right. You say your static is spot on? What do you get statically? Ideal is 2650-2670. If you are getting even a momentary 2720, then back to 2700, you also could use an adjustment.
Another benefit of a properly adjusted low pitch stops is the ability to see the health of the engine. If you are seeing 2650 at takeoff statically or before any real airspeed shows up, then one day you are only getting 2600, they tells you that you are down on power. If you are “on the governor” statically, then the governor will mask any power differences.
 
The props stop adjustment factor on this prop is 200 rpm per turn.
 

Attachments

  • image.jpg
    image.jpg
    3.4 MB · Views: 22
Last edited:
I have been flying for a few years (RV-10 with a Hartzell Prop) and I have an RPM of 2580 at full power. When flying at full power and I adjust the Governor it takes some movement before there is a decrease in RPM - it is not immediate. Because of that I thought it was not Governor limited so I adjusted the low pitch stop by 1/2 of a turn with no change on a ground run. My next step is to adjust the Governor and leave the low pitch stop where it is for the moment and once I am able to increase RPM then cycle back to the low pitch stop adjustment. Does this make sense?
What 540 do you have? Is it a 2700RPM engine or 2600? (The data plate on the engine can tell you this) Are you able to achieve full rated RPM on climb out? Or perhaps someone already set the governor lower then rated for some reason? I would sneak up on the governor to achieve rated rpm (I think it’s about 30 rpm per revolution on the governor screw) but you also have to make sure your prop control cable length allows you to reach the stop before bottoming on the panel. There should be a 1/8 to 1/4 gap between the blue knob and the panel at full forward. It seems that every hartzell propeller that I adjust needed 2 1/3 turns on the low pitch stop, also from others that have done the procedure report the same.
 
This props stop adjustment factor on this prop is 200 rpm per turn.
Yes the low pitch stops are 200rpm per turn on the screw. The GOVERNOR screw is about 30 rpm per turn from what I remember.. two different things.
 
Static is 2650, ish….
It’s a Hartzellz. I found his comment about instrument “error” interesting, but didn’t consider his input. I haven’t spoken with JPI to see what they say about “instrument error”.
Doesn’t matter.
I followed Vic’s video and advice, checked to make sure the governor wasn’t in play, and feel things are operating exactly as they should.
I’m not afraid of changing things if I felt it needed it.
But you say it goes to 2720, then settles at 2650ish? That’s because you are on the governor and the low pitch stops aren’t set correctly.. are you saying that statically, you get 2650ish, does this change as you go down the runway? What about at 110 knots, is it still 2650 ish? You should be able to maintain 2700 (rated) rpm in the climb. If you were to back off your governor adjustment, do you think your static rpm would change? I don’t think you are understanding or maybe you don’t want to understand, that’s fine, but from what you are saying, I believe your engine/prop combo is also a candidate for proper adjustment.
 
Please pardon my ignorance, but:

I bought a used RV-9A with a constant speed prop. Am I right that if I line up on the runway and go to full throttle "quite briskly"...

(a) an RPM surge above 2700 means my low pitch stops are incorrectly set, while
(b) a max RPM just below 2700 suggests they are set correctly?
 
Owner non-builder here in San Diego, Ca. Anyone around here willing to come by and help me do this on my 7A? I'm hesitant to do anything on this plane for the first time without an experienced eye watching over me.
I’m an A&P and an IA, I would love to help you out. Do you ever make it out to Las Vegas? How about Oceanside? I’ll be in SNA tomorrow if you wanted to fly over..
 
Please pardon my ignorance, but:

I bought a used RV-9A with a constant speed prop. Am I right that if I line up on the runway and go to full throttle "quite briskly"...

(a) an RPM surge above 2700 means my low pitch stops are incorrectly set, while
(b) a max RPM just below 2700 suggests they are set correctly?
Not quite, let me help correct it..
(a) Brisk throttle application goes to 2700 or more means your low pitch stops aren’t set correctly.
(b) max rpm in flight is being governed by the governor and you should be able to achieve full 2700 rpm on climb out. Sounds like your governor could also use a tiny tweaking to raise rpm.

So for a summary, raise the climb out rpm with the governor (30 rpm per revolution) and lower your static RPM by turning the low pitch stops (under the spinner) I would start with 2 1/3 turns from the factory, then if you needed to tweak the static rpm, you can effect it 50 rpm per 90 degrees (200rpm per revolution)
 
Yes I agree, if there so far of to hit 3000 rpm’s, you have a problem. After my prop overhaul, I can get it to surge to 2740 but my governor is holding it to 2650 which is ok with me. what I don’t know is if the surge would be the limit if governor did fail. Anyone know this answere?
Each full revolution would be 200RPM if the governor didn’t catch it, meaning if your governor failed, or you lost oil pressure from a blown line, then your prop will go to 3100+RPM!! Start with 2 1/3 turns on the low pitch stop, reset your governor back up to 2700. You should see 2650 at the very beginning of your takeoff roll, increasing to 2700 by liftoff, where the governor will maintain it for the rest of the flight.
You are also a prime candidate for the adjustment.. do it like I recommended and report back, I think you’ll be impressed how nicer it flies.
 
But you say it goes to 2720, then settles at 2650ish? That’s because you are on the governor and the low pitch stops aren’t set correctly.. are you saying that statically, you get 2650ish, does this change as you go down the runway? What about at 110 knots, is it still 2650 ish? You should be able to maintain 2700 (rated) rpm in the climb. If you were to back off your governor adjustment, do you think your static rpm would change? I don’t think you are understanding or maybe you don’t want to understand, that’s fine, but from what you are saying, I believe your engine/prop combo is also a candidate for proper adjustment.
No. Governor taken out of the picture I get 2650.
I know my roll and climb is 2690 or better. My engine prop combo is limited to short durations above 2600, so I am usually pulling back rather quickly unless I need the power, which is rare….
Let me look at my data tonight. I am no expert and happy to learn. I followed the procedures Vic outlined in his video and everything made sense in my tests.
We shall see.
The 1720, 1710, is a really fast less than a second blip. My EMS doesn’t catch it.
 
Ok. Finally got around to verifying my low pitch stops. I followed the Hartzell procedure. I have turned in the low pitch stop screw three turns now to no affect. I do not have enough thread engagement in the lock nut to go further.
I have backed the high rpm governor stop out as much as I am willing, 2730.
The prop is due for the shop regardless but I am curious what the collective Vans brain trust thinks is going on. I want to make sure when I get the prop and governor back that I set it correctly. It obviously wasn’t. Something either isn’t right, or I have a gross misunderstanding in what seems to be a simple procedure.
 
Ok. Finally got around to verifying my low pitch stops. I followed the Hartzell procedure. I have turned in the low pitch stop screw three turns now to no affect. I do not have enough thread engagement in the lock nut to go further.
I have backed the high rpm governor stop out as much as I am willing, 2730.
The prop is due for the shop regardless but I am curious what the collective Vans brain trust thinks is going on. I want to make sure when I get the prop and governor back that I set it correctly. It obviously wasn’t. Something either isn’t right, or I have a gross misunderstanding in what seems to be a simple procedure.
That doesn’t sound right. So statically, holding the brakes with no airspeed, what RPM can you get at full throttle? That’s what we are checking here. With flaps up and brakes held, while holding the stick full back, you should safely be able to test this.
 
That doesn’t sound right. So statically, holding the brakes with no airspeed, what RPM can you get at full throttle? That’s what we are checking here. With flaps up and brakes held, while holding the stick full back, you should safely be able to test this.
Too much!
2700-10 initially then backed off the governor high rpm stop another full turn, 2730-40. So, the low pitch stop isn’t limiting the rpm’s.

Initially -
Tied down, flaps up, chocked, tail rope weighted ( my 6 will fly the tail if unweighted)
Governor high stop backed off one full turn.
Pull prop 1” out.
Start.
Advance throttle slowly to full manifold pressure.
Slowly push prop in.
It never stabilized until the prop was full in.
Put another turn out on the governor. Repeat.

It’s obviously still being governed and I can’t turn the pitch stop in anymore. I am not sure at what point the prop pitch will limit my rpms, but 2730 is as far as I’m going to test it.

Pulling the prop as I write this.
Hartzell manual says “in”, to reduce rpms, yes? (Clockwise)
 
Too much!
2700-10 initially then backed off the governor high rpm stop another full turn, 2730-40. So, the low pitch stop isn’t limiting the rpm’s.

Initially -
Tied down, flaps up, chocked, tail rope weighted ( my 6 will fly the tail if unweighted)
Governor high stop backed off one full turn.
Pull prop 1” out.
Start.
Advance throttle slowly to full manifold pressure.
Slowly push prop in.
It never stabilized until the prop was full in.
Put another turn out on the governor. Repeat.

It’s obviously still being governed and I can’t turn the pitch stop in anymore. I am not sure at what point the prop pitch will limit my rpms, but 2730 is as far as I’m going to test it.

Pulling the prop as I write this.
Hartzell manual says “in”, to reduce rpms, yes? (Clockwise)
Yes “in” on the Alan key to lower RPM statically (increases minimum pitch blade angle) I back off the 9/16 nut half a turn while holding the Alan key, then I screw IN (clockwise) the Alan key 2.3 turns, then re-snug the 9/16 nut. Typically the Alan key screw is still sticking out maybe 1/2 to 3/4 of an inch from the nylon lock nut. If you are out of threads, something funny is going on.
 
Ya,
Yes “in” on the Alan key to lower RPM statically (increases minimum pitch blade angle) I back off the 9/16 nut half a turn while holding the Alan key, then I screw IN (clockwise) the Alan key 2.3 turns, then re-snug the 9/16 nut. Typically the Alan key screw is still sticking out maybe 1/2 to 3/4 of an inch from the nylon lock nut. If you are out of threads, something funny is going on.
Ya, it was sticking out about that much before I turned it in. I’ll report what the prop shop has to say.
It was going in this winter anyway. Hate to take it down in prime flying season, but something ain’t right.
Thx for all the help. By the way, my neighbor an AP had no idea what a low pitch stop was. “I just get it back from the shop and bolt it on”.
No wonder so many props haven’t been set up right.
 
Ya,
Ya, it was sticking out about that much before I turned it in. I’ll report what the prop shop has to say.
It was going in this winter anyway. Hate to take it down in prime flying season, but something ain’t right.
Thx for all the help. By the way, my neighbor an AP had no idea what a low pitch stop was. “I just get it back from the shop and bolt it on”.
No wonder so many props haven’t been set up right.
Prior to '08, the stop nut was a locking metal nut, which was replaced with a nylon lock nut for better sealing. An optional pitch stop set screw with slightly increased length was introduced at this time as well to account for the additional height of the nylon lock nut. It's possible you've got a tall nut with a short screw, which would limit how high you can set your low pitch. However, even in that case it is still odd that you're out of adjustment.

Was there a lot of wind, and were you pointed into it, for this adjustment? That will give false data for setting pitch.

I'd recommend having the prop shop measure the blade angle you've currently have it set to before it's torn down and ask them, if they don't find any issues, to have it rebuilt to a few degrees higher than that. This should ensure you have adjustment in the range you need it, or identify an issue with trying to do so.
 
All of you should let me know of other topics that could use a video or a column. Carol tells me I need to do more and that I take it for granted that others understand some of the operational stuff.
Vic
Hey Vic, I read your book this weekend, cover to cover. Thank you for sharing such practical knowledge! Coincidently, I have a question about the pitch stop setting on a new engine/prop combination. What is your recommendation when we need to set pitch stops on an engine that needs to be broken in? I read that setting the pitch stops might take a few engine runs but, at the same time, I know we have to limit ground runs on a brand new engine.

What would be your advice?

Again, thanks for putting together the maintenance books and for the youtube videos!
 
Prior to '08, the stop nut was a locking metal nut, which was replaced with a nylon lock nut for better sealing. An optional pitch stop set screw with slightly increased length was introduced at this time as well to account for the additional height of the nylon lock nut. It's possible you've got a tall nut with a short screw, which would limit how high you can set your low pitch. However, even in that case it is still odd that you're out of adjustment.

Was there a lot of wind, and were you pointed into it, for this adjustment? That will give false data for setting pitch.

I'd recommend having the prop shop measure the blade angle you've currently have it set to before it's torn down and ask them, if they don't find any issues, to have it rebuilt to a few degrees higher than that. This should ensure you have adjustment in the range you need it, or identify an issue with trying to do so.
Good to know. Mine is pre ‘08 metal lock nut, rebuilt in ‘14 and still has the metal nut. There was a some breeze but not what I would say as windy.
Also, rpm drop didn’t occur with any turns. Even with a short screw, I would have expected to be able to get some drop below 2730 or why have a low pitch stop?
I’ll speak with the shop about the nut and screw.
 
Hey Vic, I read your book this weekend, cover to cover. Thank you for sharing such practical knowledge! Coincidently, I have a question about the pitch stop setting on a new engine/prop combination. What is your recommendation when we need to set pitch stops on an engine that needs to be broken in? I read that setting the pitch stops might take a few engine runs but, at the same time, I know we have to limit ground runs on a brand new engine.

What would be your advice?

Again, thanks for putting together the maintenance books and for the youtube videos!
Not Vic, but just control RPM using the gov as normal, throttle up slowly so the gov has time to control RPM.
Worry about the pitch stop after break in.

Personally, I like to just crank the pitch stop in and go fly, once you see the RPM drop from the adjustment you know you're on the stop, now you can go back it off a little if you went too far. Full throttle runs on the ground are too risky IMO.
 
Not Vic, but just control RPM using the gov as normal, throttle up slowly so the gov has time to control RPM.
Worry about the pitch stop after break in.

Personally, I like to just crank the pitch stop in and go fly, once you see the RPM drop from the adjustment you know you're on the stop, now you can go back it off a little if you went too far. Full throttle runs on the ground are too risky IMO.
Thank you Walt, appreciate the insight! I also noticed that my prop governor came with a small paper slip saying that the top RPM was set to 2430. Is this another stop adjustment that I should be looking at? before or after break in? Appreciate any advices on that too :)
 
Thank you Walt, appreciate the insight! I also noticed that my prop governor came with a small paper slip saying that the top RPM was set to 2430. Is this another stop adjustment that I should be looking at? before or after break in? Appreciate any advices on that too :)
Not sure about that but I don't think that relates to prop RPM necessarily. Which gov is it?
 
Good to know. Mine is pre ‘08 metal lock nut, rebuilt in ‘14 and still has the metal nut. There was a some breeze but not what I would say as windy.
Also, rpm drop didn’t occur with any turns. Even with a short screw, I would have expected to be able to get some drop below 2730 or why have a low pitch stop?
I’ll speak with the shop about the nut and screw.
Measured blade angle in the bench. Something like 15. Set to specs, moved to 12 ish. Nothing appears to be amiss.
When I get the prop back, I’ll do a tach check, but just swapped out my EMS a few months ago. Everything appears to match up with the old EMS, so I am at a loss. I will start from scratch with rebuilt governor and prop.
In the meantime, I’m seeing a psychiatrist, a priest, and will sacrifice a few chickens…..
 
Thank you Walt, appreciate the insight! I also noticed that my prop governor came with a small paper slip saying that the top RPM was set to 2430. Is this another stop adjustment that I should be looking at? before or after break in? Appreciate any advices on that too :)
Good chance, and for sure if it's a Hartzell governor, that the RPM on the test report is the governor RPM, which is (typically) geared down from the engine RPM (gear ratio varies based on engine model). And, again if it's a Hartzell, that RPM is adjustable (within reason) via the high RPM stop on the governor (what you hear people talk about as adjusting the governor). As long as it's close and you can get to the power settings you want/need, I wouldn't worry about fiddling with it until after break in.
 
Measured blade angle in the bench. Something like 15. Set to specs, moved to 12 ish. Nothing appears to be amiss.
When I get the prop back, I’ll do a tach check, but just swapped out my EMS a few months ago. Everything appears to match up with the old EMS, so I am at a loss. I will start from scratch with rebuilt governor and prop.
In the meantime, I’m seeing a psychiatrist, a priest, and will sacrifice a few chickens…..
I'll check on this more in depth tomorrow when I'm in the office; what is the exact model prop and engine (+mods?) you have?
 
Hey Trevor - just gotta thank you again for shining on on threads like this! There are lots of us that work on airplanes that learned things from books or by experince - but you do this stuff for a living as the engineer responsible for our props - your word is gold, and the rest of us are just listeners….or should be….. I’ve earned a lot on this thread (And I’ve been working on these props for decades…..).
 
I'll check on this more in depth tomorrow when I'm in the office; what is the exact model prop and engine (+mods?) you have?
Out of town but will get that to you. Spoke with Ollie? Earlier today. He was a huge help. I am so impressed with Hartzell. Call, get a real person who knows what they are talking about, just can’t say enough of their support.
I don't think I have a prop issue. We’ll get to the bottom of it.
 
Good chance, and for sure if it's a Hartzell governor, that the RPM on the test report is the governor RPM, which is (typically) geared down from the engine RPM (gear ratio varies based on engine model). And, again if it's a Hartzell, that RPM is adjustable (within reason) via the high RPM stop on the governor (what you hear people talk about as adjusting the governor). As long as it's close and you can get to the power settings you want/need, I wouldn't worry about fiddling with it until after break in.
Yes, it is a Hartzell governor. Thanks for the explanation
 
I'll check on this more in depth tomorrow when I'm in the office; what is the exact model prop and engine (+mods?) you have?
HC-C2YR-1BF/F7496
CH39799B

Aerosport IO-360 B1B superior/milemiun cylinders

Jholstrad (MT) governor

The manual doesn’t have you cycle the prop between changes. Is it possible the blades had not repositioned to the new stop ?
I made changes, had to leave for the day, and picked up the next day using the procedure in the manual.
I honestly don’t know or remember if I did a normal run up and prop cycle prior to following the procedure in the manual.
Also, it’s possible I set 1” out on mixture, per manual, before engine start not after. Mind is a bit fuzzy….

I am assuming I made a procedural mistake here.
Again, prop was due to go in anyway, so I am not concerned. I bet it will adjust and test just fine when I get it back.
 
HC-C2YR-1BF/F7496
CH39799B

Aerosport IO-360 B1B superior/milemiun cylinders

Jholstrad (MT) governor

The manual doesn’t have you cycle the prop between changes. Is it possible the blades had not repositioned to the new stop ?
I made changes, had to leave for the day, and picked up the next day using the procedure in the manual.
I honestly don’t know or remember if I did a normal run up and prop cycle prior to following the procedure in the manual.
Also, it’s possible I set 1” out on mixture, per manual, before engine start not after. Mind is a bit fuzzy….

I am assuming I made a procedural mistake here.
Again, prop was due to go in anyway, so I am not concerned. I bet it will adjust and test just fine when I get it back.
Ok, for that specific combination, I would expect you to end up somewhere around 13.5°-14.0° as your low pitch setting, and this should be well within the nominal adjustment range for this collection of components. And from your measurements, it sounds like you should have enough adjustment to capture the required setting, and adjusting the screw is adjusting the angle so the adjustment is functioning.

Cycling the prop shouldn't have much, or really any, affect in this instance. You've got the spring and blades trying to pull it against the low pitch stop screw, and the screw should be in direct contact with the pitch change rod when increasing blade angle. Stiction can prevent the prop from following the screw when it's being backed out (lowering the blade angle), but once it's spinning at high RPM the blade forces will overcome that and drive it home against the stop. Mixture settings will alter how much power the engine makes, and therefore the RPM, but this should not be enough to make angle adjustments have no effect.
 
Hey Trevor - just gotta thank you again for shining on on threads like this! There are lots of us that work on airplanes that learned things from books or by experince - but you do this stuff for a living as the engineer responsible for our props - your word is gold, and the rest of us are just listeners….or should be….. I’ve earned a lot on this thread (And I’ve been working on these props for decades…..).
Thanks Paul, it's my pleasure. I'm a big advocate of the education piece of the "education or recreation" privilege we get to enjoy, and I've certainly benefited from others sharing from their own expertise and experience, so I'm happy to contribute where I can.
 
200RV owners

The whirlwind propellers manual that I have doesn’t give a static RPM range. Called up WW and a tech advisor told me to shoot for 2550-2650. They also recommended JDW Propellers for servicing our props.

So I checked my prop and it would go to 2750 unregulated. Called up Jay at JDW Propellers and ordered shims, slip ring and hub gasket. I measured the shims on the prop and it was .469”. I added one thin and one thick shim (.125”) and that brought the new total length to .594” of shims. New static RPM is 2600 and on takeoff the RPM stopped right on 2700. Another benefit (this might just be me) was that the plane seemed to glide better with the power at idle.
 
200RV owners
Another benefit (this might just be me) was that the plane seemed to glide better with the power at idle.
Should be true. But the real benefit is that should the governor fail, you have a shot at continuing on to an on-airport landing without grossly over-speeding the engine.
 
200RV owners

The whirlwind propellers manual that I have doesn’t give a static RPM range. Called up WW and a tech advisor told me to shoot for 2550-2650. They also recommended JDW Propellers for servicing our props.

So I checked my prop and it would go to 2750 unregulated. Called up Jay at JDW Propellers and ordered shims, slip ring and hub gasket. I measured the shims on the prop and it was .469”. I added one thin and one thick shim (.125”) and that brought the new total length to .594” of shims. New static RPM is 2600 and on takeoff the RPM stopped right on 2700. Another benefit (this might just be me) was that the plane seemed to glide better with the power at idle.
Yes! Definitely should glide better! Now imagine if you had an engine failure or blew an oil hose, and weren’t able to increase glide by pulling the prop back, isn’t this safer now that it glides better? Glad you were able to figure out how to adjust the WW200.