Are you referring to the "tiara", which is located in the area where the windshield and canopy meet, or the windscreen fairing located where the windscreen meets the fuselage skin?
Either area has been done in aluminum. I did my fairing in aluminum, but I could not get the tiara to sit flush to my liking with both the windscreen and the canopy with the canopy closed. It is definitely doable, just takes some finesse. The aluminum windscreen fairing was actually quite easy to do.
Regards,
This is actually the easiest part of the windscreen fairing to make, Dave, and it keeps out drafts and noise in addition to moisture.My question is: do I really have to make this trim strip? I can't find it mentioned in the instructions. It seems like it will be fragile, and a pain to make. Is its function really to cover the gap to keep water out?
Ditto on this, except I used 3-4 layers of 8oz BID fiberglass sandwiched between 2 layers of carbon fiber. Although I instruct passengers not to put their weight on it, I really have no concerns about damage if they accidently do.I made the trim strip ("tiara") out of four layers of carbon fiber. It is extremely stiff and I'm not too concerned with people grabbing onto it to get in/out of the aircraft. The rest of the fairing is fiberglass, so no aluminum-to-CF contact.