Wheel Bearing Inspection Interval
I work for largest aircraft wheel and brake supplier in the world and supply wheels from for the Cessna Mustang up to 747-400ER and A340-600. Tapered roller bearing (sets) for these applications can see 60,000 lbs axial load plus 20,000 lbs side (yaw) load. Timken is pretty much the only game in-town for aircraft quality bearings (of all sizes) and they have it figured out?
As mentioned in a prior post, commercial A/C tires are good from about 150 to 300 landings per tread life. At tire change, bearings are removed, thoroughly cleaned, visually inspected, then re-packed with Aersoshell 5 (rather old grease technology, but just fine for our GA applications), Mobile 22 or 28, or perhaps Mobile SHC-100 (note, there?s a ?aero? and ?non aero? SHC-100 out in the market). Yes, SHC-100 is fantastic grease. It?s claim to fame is overall better corrosion protection for the bearing cup & cone, but it is a pain to clean during inspections.
From my POV, any of these greases will protect the bearings used on our RVs just fine. SHC-100 is perhaps overkill. With regard to serving intervals, I remove, clean, repack, every year. After 5- years & 400 hours, the bearings look like new. Could I go to an every-other year program? Yes, I probably could.
Note, there isn?t anything especially difficult about bearing inspection. Like in most areas, common sense rules. Once you get the cone (the part with the rollers) and cup (the part that stays in the wheel hub) clean, give it a good look with bright light. Replace a cup or cone if you see any discontinuity in the surfaces. However, staining of the metal is not necessarily a cause for rejection if the surface remains smooth. Use a plastic pick or finger nail ? if you feel it, scrap it. Lastly, when you repack (never a clean job), be sure to pack grease in between the rollers so that the cage is filled. This is where the grease needs to be. Once re-installed, wipe most of the visible grease away; it?s not doing any good if it?s not in contact with the rollers.
As a final point of interest about bearing grease, over the years there have been a number of aircraft evacuations resulting from apparent ?brake fires?. More often the not, it turns out too much grease was used to pack the bearings or applied to the axle (to assist wheel installation). Needless to say, the first or second landing after the particular wheel was installed and the brake got hot, the excess grease softened the dropped onto the inner brake structure causing smoke and sometimes flame. Generally, it looks much worse than it is as the flame is short lived and the wheel/ brake assembly is tested to much hotter (rejected take off conditions) during the design & qualification phase. RTO testing is a subject for another post?
Steve Campbell
RV-6
Troy, Ohio