[Mike S]

There have been numerous threads about the door latch pins not fully engaging the door frame structure, and I want to share a mod I have used in my plane to gain a bit more throw of the latch pins.

Here is a quick way to gain about .285" of travel on the lock pins.

Instead of using the pre drilled hole for a roll pin, or rivet to act as a travel stop, just drill and tap for a #6 screw.

Insert screw, washer and locktite it in place.

Done.

 

[Strasnuts]

Nice

That's a good idea Mike! For builders with new finish kits - make sure you don't limit yourself by cutting the racks per Van's instructions. Cut them in half to make two 5 inch pieces instead. You can always limit the travel with the roll pin in the Van's handle gearbox or by other means.