bobmarkert
Well Known Member
"Cut it off" I heard him say.....
"Let’s just cut it off and build our own"....
My buddy Steve Bregiven (Giles 202 builder and "Master of all thing non-metal") was helping me fit the canopy skirt to my Todd canopy. And he was right,..... it did not fit well,.... as a matter of fact,..... it fit miserably where the skirt met the canopy. It was angling outward, mockingly, and would require major heating/reshaping to get it to fit correctly. Soooo out came the cutting wheel and off came the top portion of the skirt.
![](/community/proxy.php?image=http%3A%2F%2Fi821.photobucket.com%2Falbums%2Fzz136%2Fbobmarkert%2FMarys%2520Nikon%2520003_zpsimpahgwp.jpg&hash=562958cad0148a1d9252798549b67b34)
The next step involved building a carbon fiber band that would replace the portion I cut off. Once the layup was done, while it was still wet, it was placed on the skirt to form fit it to the canopy. Saran wrap was used to keep it from sticking to anything.
![](/community/proxy.php?image=http%3A%2F%2Fi821.photobucket.com%2Falbums%2Fzz136%2Fbobmarkert%2FMarys%2520Nikon%2520006_zpsv0el9fki.jpg&hash=66de9b914ab12d2b3126acf32a802e36)
Wood, weights and foam was used to hold it tight to the canopy.
![](/community/proxy.php?image=http%3A%2F%2Fi821.photobucket.com%2Falbums%2Fzz136%2Fbobmarkert%2FMarys%2520Nikon%2520017_zpsjtse8hgp.jpg&hash=e466c04cf524fac24c5155a21c231412)
After it cured the band was removed and sanded to clean up the edges.
![](/community/proxy.php?image=http%3A%2F%2Fi821.photobucket.com%2Falbums%2Fzz136%2Fbobmarkert%2FMobile%2520Uploads%2Fimage_zps1t1egzrt.jpg&hash=45ce8df74e6283f24543145b7ff83fe6)
Next we to attached it to the canopy and skirt. Hysol 9430 adhesive was used. I never heard of Hysol before but Steve used it to glue his Giles together. I've seen his G meter at +8 and -6 so I know the stuff is strong (We fly together on the Rocky Mountain Renegade Team..... his call sign is "G-Man" for good reason).
This time we added wooden standoffs and more weights to hold the carbon fiber band tight against the canopy and skirt for 24 hours while it cured.
![](/community/proxy.php?image=http%3A%2F%2Fi821.photobucket.com%2Falbums%2Fzz136%2Fbobmarkert%2FMobile%2520Uploads%2Fimage_zpsblgrndsr.jpg&hash=010f21c3a3747cc5eb39f5b3f92be547)
24 hours later it was ready to unwrap. I need a valium! I was nervous we may have created a "Frakencanopy". As the cocoon was removed, the butterfly began to emerge!
![](/community/proxy.php?image=http%3A%2F%2Fi821.photobucket.com%2Falbums%2Fzz136%2Fbobmarkert%2FMobile%2520Uploads%2Fimage_zps9vadzy2r.jpg&hash=24f9c071a6dbdc4ef35164d8c2402166)
There is more filling and sanding needed, but overall I am extremely happy with the results and I learned a lot .... and that's the whole point of homebuilding!
P.S. although I jokingly call Steve "Master of all things non-metal" truth be told he is really good with metal too
"Let’s just cut it off and build our own"....
My buddy Steve Bregiven (Giles 202 builder and "Master of all thing non-metal") was helping me fit the canopy skirt to my Todd canopy. And he was right,..... it did not fit well,.... as a matter of fact,..... it fit miserably where the skirt met the canopy. It was angling outward, mockingly, and would require major heating/reshaping to get it to fit correctly. Soooo out came the cutting wheel and off came the top portion of the skirt.
![](/community/proxy.php?image=http%3A%2F%2Fi821.photobucket.com%2Falbums%2Fzz136%2Fbobmarkert%2FMarys%2520Nikon%2520003_zpsimpahgwp.jpg&hash=562958cad0148a1d9252798549b67b34)
The next step involved building a carbon fiber band that would replace the portion I cut off. Once the layup was done, while it was still wet, it was placed on the skirt to form fit it to the canopy. Saran wrap was used to keep it from sticking to anything.
![](/community/proxy.php?image=http%3A%2F%2Fi821.photobucket.com%2Falbums%2Fzz136%2Fbobmarkert%2FMarys%2520Nikon%2520006_zpsv0el9fki.jpg&hash=66de9b914ab12d2b3126acf32a802e36)
Wood, weights and foam was used to hold it tight to the canopy.
![](/community/proxy.php?image=http%3A%2F%2Fi821.photobucket.com%2Falbums%2Fzz136%2Fbobmarkert%2FMarys%2520Nikon%2520017_zpsjtse8hgp.jpg&hash=e466c04cf524fac24c5155a21c231412)
After it cured the band was removed and sanded to clean up the edges.
![](/community/proxy.php?image=http%3A%2F%2Fi821.photobucket.com%2Falbums%2Fzz136%2Fbobmarkert%2FMobile%2520Uploads%2Fimage_zps1t1egzrt.jpg&hash=45ce8df74e6283f24543145b7ff83fe6)
Next we to attached it to the canopy and skirt. Hysol 9430 adhesive was used. I never heard of Hysol before but Steve used it to glue his Giles together. I've seen his G meter at +8 and -6 so I know the stuff is strong (We fly together on the Rocky Mountain Renegade Team..... his call sign is "G-Man" for good reason).
This time we added wooden standoffs and more weights to hold the carbon fiber band tight against the canopy and skirt for 24 hours while it cured.
![](/community/proxy.php?image=http%3A%2F%2Fi821.photobucket.com%2Falbums%2Fzz136%2Fbobmarkert%2FMobile%2520Uploads%2Fimage_zpsblgrndsr.jpg&hash=010f21c3a3747cc5eb39f5b3f92be547)
24 hours later it was ready to unwrap. I need a valium! I was nervous we may have created a "Frakencanopy". As the cocoon was removed, the butterfly began to emerge!
![](/community/proxy.php?image=http%3A%2F%2Fi821.photobucket.com%2Falbums%2Fzz136%2Fbobmarkert%2FMobile%2520Uploads%2Fimage_zps9vadzy2r.jpg&hash=24f9c071a6dbdc4ef35164d8c2402166)
There is more filling and sanding needed, but overall I am extremely happy with the results and I learned a lot .... and that's the whole point of homebuilding!
P.S. although I jokingly call Steve "Master of all things non-metal" truth be told he is really good with metal too
Last edited: