Drove out to the hangar Tue morning for the first time in weeks (bride has an injured foot). Felt nice to just sweep and clean up the hangar for a couple hours. Hard to get out there these days, will get it squared away eventually. Longest annual ever <g>.
Have a nice Wednesday, dr.
VAF POSTS & RV NEWS THAT CAUGHT MY EYE.....dr:
—————————————————————————
Did I just ruin my Rudder Spar with smiles?
Sigh... I was squeezing the rivets that attach the K1000-6 nutplates to the Rudder Spar (R-00902-1) on Page 07-05 and must have been getting tired... I now have two smiles in the aluminium.
Have I just ruined it, What do the experts think, will I need to buy another spar? (I'm kicking myself
www.vansairforce.net
![Screenshot 2024-04-09 at 9.03.32 AM.png Screenshot 2024-04-09 at 9.03.32 AM.png](https://vansairforce.net/data/attachments/38/38836-a05444536586b63440c9530372d07077.jpg)
Slider roll bar question …AndyWW reply
Apologies for the thread resurrection, but this seems like a good place for my observation/question. I have been studying the drawings (41, 42, 43) very carefully for my RV-7 slider roll-bar installation. I have drilled the #40 pilot holes for the 4 bolts into the aft canopy deck in the positions called out in drawing 42 detail A, and made the C-668 spacers, but haven't drilled the roll bar yet.
www.vansairforce.net
![Screenshot 2024-04-09 at 9.08.36 AM.png Screenshot 2024-04-09 at 9.08.36 AM.png](https://vansairforce.net/data/attachments/38/38835-bab3a7c2c2d0e77c91f4ea1bed28cc5e.jpg)
Duplex Fuel Valve / Mounting Plate …TASEsq reply
In the end, I made up a nutplate ring to sit under the valve, and drilled the existing plate to match the nutplate ring. I elongated the forward holes. It’s nice and rigid.
One small thing for anyone doing this change - my valve came with smaller screws (looked like #8). The Van’s instructions got the stock valve use #10, so
I made the nutplate ring with #10 holes and K1000-3 (10/32”) nutplates.
The factory had neglected to clean out the brass swarf from the tapped hole in the stem of the valve, so when I turned it upside down it dropped brass into the bottom of the aeroplane. Something to be careful of I guess.
https://vansairforce.net/threads/duplex-fuel-valve-mounting-plate.225895/post-1760058
![Screenshot 2024-04-09 at 9.09.59 AM.png Screenshot 2024-04-09 at 9.09.59 AM.png](https://vansairforce.net/data/attachments/38/38834-16bdc70ee31a6a47b99b199a1e64fa4e.jpg)
OFF TOPIC:
![Screenshot 2024-04-09 at 9.12.28 AM.png Screenshot 2024-04-09 at 9.12.28 AM.png](https://vansairforce.net/data/attachments/38/38833-a92cfe54697e4695f932b37ddc1f5cba.jpg)
PS: Older issues of the ‘VAF News’ can be found at:
www.vansairforce.net
Have a nice Wednesday, dr.
VAF POSTS & RV NEWS THAT CAUGHT MY EYE.....dr:
—————————————————————————
Did I just ruin my Rudder Spar with smiles?
Sigh... I was squeezing the rivets that attach the K1000-6 nutplates to the Rudder Spar (R-00902-1) on Page 07-05 and must have been getting tired... I now have two smiles in the aluminium.
Have I just ruined it, What do the experts think, will I need to buy another spar? (I'm kicking myself
Did I just ruin my Rudder Spar with smiles?
Sigh... I was squeezing the rivets that attach the K1000-6 nutplates to the Rudder Spar (R-00902-1) on Page 07-05 and must have been getting tired... I now have two smiles in the aluminium. Have I just ruined it, What do the experts think, will I need to buy another spar? (I'm kicking myself :()
![www.vansairforce.net](/community/proxy.php?image=https%3A%2F%2Fwww.vansairforce.net%2Fdata%2Fassets%2Flogo%2Fvaf-icon-192x192.png&hash=253ac26c64e15348dec9ea91bd1c9a3e&return_error=1)
![Screenshot 2024-04-09 at 9.03.32 AM.png Screenshot 2024-04-09 at 9.03.32 AM.png](https://vansairforce.net/data/attachments/38/38836-a05444536586b63440c9530372d07077.jpg)
Slider roll bar question …AndyWW reply
Apologies for the thread resurrection, but this seems like a good place for my observation/question. I have been studying the drawings (41, 42, 43) very carefully for my RV-7 slider roll-bar installation. I have drilled the #40 pilot holes for the 4 bolts into the aft canopy deck in the positions called out in drawing 42 detail A, and made the C-668 spacers, but haven't drilled the roll bar yet.
Slider roll bar question
After fitting the roll bar in place each side has about 1/8" gap when the other is flush with the fuselage top rail. I placed it on several other flat surfaces to verify the issue. I know shimming is always an option but it looks like I'm going to have to take a torch to get it squared up...
![www.vansairforce.net](/community/proxy.php?image=https%3A%2F%2Fwww.vansairforce.net%2Fdata%2Fassets%2Flogo%2Fvaf-icon-192x192.png&hash=253ac26c64e15348dec9ea91bd1c9a3e&return_error=1)
![Screenshot 2024-04-09 at 9.08.36 AM.png Screenshot 2024-04-09 at 9.08.36 AM.png](https://vansairforce.net/data/attachments/38/38835-bab3a7c2c2d0e77c91f4ea1bed28cc5e.jpg)
Duplex Fuel Valve / Mounting Plate …TASEsq reply
In the end, I made up a nutplate ring to sit under the valve, and drilled the existing plate to match the nutplate ring. I elongated the forward holes. It’s nice and rigid.
One small thing for anyone doing this change - my valve came with smaller screws (looked like #8). The Van’s instructions got the stock valve use #10, so
I made the nutplate ring with #10 holes and K1000-3 (10/32”) nutplates.
The factory had neglected to clean out the brass swarf from the tapped hole in the stem of the valve, so when I turned it upside down it dropped brass into the bottom of the aeroplane. Something to be careful of I guess.
https://vansairforce.net/threads/duplex-fuel-valve-mounting-plate.225895/post-1760058
![Screenshot 2024-04-09 at 9.09.59 AM.png Screenshot 2024-04-09 at 9.09.59 AM.png](https://vansairforce.net/data/attachments/38/38834-16bdc70ee31a6a47b99b199a1e64fa4e.jpg)
OFF TOPIC:
![Screenshot 2024-04-09 at 9.12.28 AM.png Screenshot 2024-04-09 at 9.12.28 AM.png](https://vansairforce.net/data/attachments/38/38833-a92cfe54697e4695f932b37ddc1f5cba.jpg)
PS: Older issues of the ‘VAF News’ can be found at:
Doug's Area ....The VAF News & my flying resume.
Pushed out every now and then.
![www.vansairforce.net](/community/proxy.php?image=https%3A%2F%2Fwww.vansairforce.net%2Fdata%2Fassets%2Flogo%2Fvaf-icon-192x192.png&hash=253ac26c64e15348dec9ea91bd1c9a3e&return_error=1)