Great timing of post!
I'm working on these as we speak! I didn't blow up the picture as you did, however I simply found the centerline of the 2 1/2" side. I then took a compass w/pencil in it and scribed a circular area where the radius needs to be. I then used some other drafting plastic curves and drew a line down to the edges. The result looks plenty close enough for my satisfaction!
For the 2" side that conforms to the inside of the rib, I simply took a piece of paper and pressed it down into the creases of the rib and scribed along the paper with a pencil along the rib flange to get an exact replica of the shape that needs to be transferred to the alum. angle. I also scribed along the bottm of the paper down 2" from the tip of the rib scribe line. I was then able to cut it all out and transfer the pattern directly onto the angle.
BTW, my cheapo bandsaw w/ metal cutting blade cut it all out like a hot knife through butter!