[Eztroller]

Super UNHAPPY with the final rudder product... The picture shows a large gap (several of them) that will need to be correct. Any ideas on how to fix.


https://photos.app.goo.gl/P3W3ftHYifBVtNLo1

 

[bruceh]

You could use an edge forming tool to put a slight break in the skin that overlaps. The Cleaveland Edge Forming Tool works great for this.

See their demo video here.

 

[azflyer21]

Bruce is right. If you see page 7-12, step #2 it calls for you to put a slight bend in the leading edge of the left skin.

 

[Jake14]

I had a few gaps in my rudder LE. I drilled out the rivets and did some re-forming to remove the springback which causes the gaps. In a few places I added a rivet between the existing ones and also put an aluminum washer on the inside of the rivets (similar to those used on the baffles) to cinch things up better