Firewall Holes
Dave,
I went with the SS flapper because that hole is big enough that I felt like a little extra margin there made sense. I'll have plenty of aluminum rivets, AN fittings, and AN screws/bolts scattered elsewhere like everyone else, but that 2" hole seemed like a good place to spend an extra few bucks to hedge my bet.
It helps that I didn't get the FWF kit so I'm on the cafeteria plan for all of those pieces and parts anyway - it was easy to buy it from
http://www.epm-avcorp.com/
I'm also planning two pass-thrus for wiring and am intend to use SS elbows lopped off each end of a bathroom grab bar. I haven't completely committed to it although I've bought the bar (less than $20 at Home Depot). I like the thin wall SS tubing and I like the 90 deg turn. It's a bit big diameter-wise (1.25" or 1.5" I think), so I'll likely pack the wiring in with firesleeve and hi-temp RTV.
Finally, in looking at Van's plans for control cable pass-thrus using two plastic bushings and proseal, I'm quite certain I'll be using hi-temp RTV on them at the very least, and probably adding a SS plate over them as well. I doubt I'll step up to the spendy (and pretty) eyeball devices, but I have no trouble understanding others' reasoning in doing so.
These are just some ways to handle firewall holes I'm sure, and like most things, you choose a solution that you're comfortable with. I've waded through so many threads on this I hope my summary and conclusions might prove useful to some.
George