Yep it's .040. I remember it being a tough piece to work with because it was so thick. That was years ago. I really doubted the ".025" mentioned in the Parts List in the manual. So I measured it with calipers when I got to my hangar. It is indeed .040. Perhaps Vans has corrected that in recent manual updates. My preview manual is from 2003. That piece can be countersunk, but it dimpled nicely.