tomdubes

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In Jan of 2014, I got a late Christmas present, a new Titan IO-370 engine for my RV4. Following are the highlights of the engine change.

My RV4 was finished in 2000 and had 1600 hours on it when the new motor arrived. I talked to several other builders about things that I should / might need to change; so I bought new baffle kit, engine control cables, and lord mounts from Van?s trying to have everything on hand when we took the plane out of service.

When I got confirmation of the engine shipping from San Antonio, I pulled the old motor, braced the wing up on blocks, and removed the engine mount (The 4 gear legs mount to the engine mount). We found a local shop to have it sandblasted, inspected and re-powder coated. Good thing we did, the inspection turned up a crack around one of the lower engine mount bosses. (Thanks Kahuna!) It was easily repaired before powder coat. I used a white powder coat to try and make any future cracks easier to spot.

https://www.flickr.com/photos/132185195@N07/16938368661/


The engine arrived from Titan and it?s pretty!

https://www.flickr.com/photos/132185195@N07/16751660828/

The RV4 is tight between engine and firewall and the toe boxes cut down space even more. As I performed maintenance on the 4 over the 3 years I owned it, it always seemed that there was just no room for an inverted oil system in there. When I started pulling the old hoses out, I found that all the existing hoses seemed to be at least 8 to 10 inches longer than they needed to be as a result they were taking up a lot of space.

https://www.flickr.com/photos/132185195@N07/16319304183/

https://www.flickr.com/photos/132185195@N07/16938397241/

By going with dual Lightspeed for ignition, I also removed both magneto?s from the space between engine and firewall, looking at the space available with all the old hoses out, I thought an inverted oil system would fit, so I decided to give it a try. An order to Raven Aircraft had a tank, valve and required fittings on my doorstep for the installation. The tank snugs up in the upper right corner of the engine mount, and I put the valve on the outside of the left toe box, there was just enough room between the cowl and the toe box, to squeeze it in there.

https://www.flickr.com/photos/132185195@N07/16732029947/

https://www.flickr.com/photos/132185195@N07/16751693198/

Custom hoses from Tom Swearengen of TS Flightlines make the installation clean, and I?m sure I have better access than I had before the inverted system. The 90 degree oil filter mount from B&C Specialty also helps with better access.

https://www.flickr.com/photos/132185195@N07/16316987344/
https://www.flickr.com/photos/132185195@N07/16751946160/

https://www.flickr.com/photos/132185195@N07/16939400405/


I?m happy with the performance of this engine, break in by the factory instructions, took 2 hours, followed by 10 hours of normal use, just not lean of peak, being gentle with the throttle. When I was done with this, we attempted a prop balance. I thought the engine felt smooth, and when we put the dynavibe on it, with the Hartzel ASC Composite prop it tested at .08ips.

I did not have extensive engine performance data, but cruise fuel burn at equal TAS is the same as the IO360 I replaced. But I have an extra boost available when needed. I?m sure there is more power, when flying formation aerobatics with the 360, I operated in the last quarter of the throttle movement. With the IO370, I?m working in the third quarter of throttle.