I have made them out of fiberglass and epoxy. You could use a wooden dowel, or something, as the plug and then remove it to form the tube and just make a flat lay up for the base. I made one this way for a 4" scat tube to my oil cooler that needed a special angle in it. I actually took the baffle piece and created a styrofoam mold and attached it to the baffle, then made the lay up over it. Worked great and looks good, too.