petersb

Well Known Member
Alternator stops alternating above 2000 rpm ok under that

Plane Power 60 amp alternator. Been having issues for a while, usually due to plug.

On flight back from the extraordinary Maine Lobster flyin, voltage dropped to 11.8 and slowly dropping while in the cruise , 2300 rpm.

On final it came back to 14.0 at 1900 rpm.

On the ground it was repeatable , 14 volts until over 2000 then 11.8 volts.

I know the brushes are good (400 hours on alternator, also looked at them)

The belt tension was set using a torque wrench, it slipped at 10 ft lbs

Thoughts? (Yes I am considering a B&C replacement if this can't be made more reliable)
 
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Brushes likely in need of replacement. They may look fine, but they wear and get shorter, and the spring pressure holding the brush to the slip ring decreases in the process. After 400 hours it's not surprising at all.

A brush pack is cheap, so you don't have much to lose by at least trying.