I got the design from
http://www.vansairforce.net/BuilderMods.htm near the bottom.
I just built mine and am not quite finished. I think Roger did a better job than I did. One gotcha was that I thought it would clear the oil filler and the engine mount (RV-7A, Dyna Focal ,Superior 360). However, I did not correctly allow for the drop down inherent in the hinge itself. I still like it a lot. That said, I have not flown with it yet. One advantage is that you don't have to rely on the catch to hold it shut - cowl internal air pressure will do that. Start by planning the cut, cut carefully, tape the cutout piece in place with good release goo and then glass on the flange on the inside. Allow for where the hinge will go. Plan to have some extra thickness for the hinge, too. I hinged mine on the lower or outboard side. Mine is a Sam James cowl and thus is a little lower than a Van's cowl, thus closer to the engine mount tube. Another gotcha was that I did not do a good enough job of positioning the cutout piece when laying up the flange. The result is that I have to add a little filler to bring the surface back up, flush with the cowl.
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H. Evan's RV-7A N17HH 240+ hours
"We can lift ourselves out of ignorance, we can find ourselves as creatures of excellence and intelligence and skill. We can be free! We can learn to fly!" -J.L. Seagull
Paid $25.00 "dues" net of PayPal cost for 2015, 2016, 2017 and 2018 (December).
This airplane is for sale: see website.
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