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Originally Posted by chaskuss
10 amp fuse requires heavier gauge wire than the 20AWG required for a 5 amp load. You need 16AWG wire to ensure that a short in the radio will blow the fuse before the wire heats up to the point where it catches fire. Did you upgrade the power wire when you upgraded the fuse? Perhaps all you really need is a 7.5 amp fuse? (18AWG) Charlie Kuss
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I agree a 7.5 amp would be a nice choice.
I do agree 20 awg and 10 amp fues would not be my choice. The FAA
best practice "AC" also agrees with what you are saying, calling for a max 7.5 amp circuit breaker or 5 amp fuse with a 20 awg wire. However......... it is "Best Practices" and there is some margin there.
A 20 awg wire is rated at ultimate or max chassis current rating is 11 amps (short length, not in large bundled) and fusing current is approx 58 amps! (By short length lets say about 6 feet, and large bundle is one where you can't see all the wires easily.)
A 20 awg wire can carry 11 amps without worry of fire. Lets say you ran a 9.9 amps continuous current, and the fuse does not open. The wire would get to 48F degrees above ambient (let's say 120F-140F). That's HOT but still not unsafe. The voltage drop is about 0.61 volts. That's beyond my design criteria for any one's comfort, but
we are talking about an inadvertent short, not intentional power transmission.
I do agree 7.5 amps would be best, more comfortable. All my 20 awg wires are protected with 5 amps or less.
So I agree, but to say you must increase the gage is a design decision and not an absolute must. However I am with you, 18 awg is plenty for 10 amp fuse for under the panel wiring. You suggest 16 awg, but that's overkill in my opinion unless the run is real long. Cheers Big CK