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05-14-2012, 11:05 AM
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Join Date: Nov 2005
Posts: 1,256
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Laser alignment - gear leg fairings?`
Anybody use one of those LASER line generator things for aligning the gear leg fairings? I have one that came in really handy for the wheel pants, and here's my thinking:
Drop a plumb bob from somewhere around the mid-point of the gear leg, measure X from airplane centerline to plumb bob, and measure height Y at that point;
Go waaaaay back by the tail and measure out from centerline X, put LASER device on a tripod, set LASER beam at height Y;
Rotate LASER beam with nifty built-in line generator rotator thingie so that line is "scribed" by LASER onto the rear of the gear leg from top to bottom (this should be the exact trailing edge of the gear leg);
Slip gear leg fairing over gear leg, align trailing edge with LASER (fairing has already been trimmed to length and hinges installed); clamp in place; install intersection fairings to hold in that position, etc.
Will that work? Anybody done this?
TIA!
Steve
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Steve "Flying Scotsman"
Santa Clarita, CA
PP-ASEL, ASES, Instrument Airplane
RV-7A N660WS flying!
#8,000
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05-14-2012, 11:20 AM
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Join Date: Nov 2009
Location: San Francisco, CA
Posts: 351
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Like this?
This is on our Cozy MK-IV, but the idea is the same. Drop two plumb bobs from the centerline of the plane so that you can align the laser. Then align the wheel pant to the laser. Once you have it right, put the laser perpendicular to level the wheel pant at cruise attitude. It takes a couple rounds to get it right, and probably would be best done with two lasers.
Our laser level is mounted to a micro-fine tripod adapter that allows you to adjust it without having to move the actual tripod. It makes getting it just right pretty easy.
Oh, and close the hangar door, you can;t see the line with it open!
__________________
Kevin R. Walsh
Cozy Mk-IV
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05-14-2012, 11:30 AM
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Join Date: Nov 2005
Posts: 1,256
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That's what we did for the wheel *pant*, I'm asking about the gear *leg* fairing (which Van's insists has to be dead-nuts on alignment-wise).
__________________
Steve "Flying Scotsman"
Santa Clarita, CA
PP-ASEL, ASES, Instrument Airplane
RV-7A N660WS flying!
#8,000
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05-14-2012, 11:47 AM
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Join Date: Sep 2007
Location: WA
Posts: 988
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Mason line...
Mason line wrapped around the leading edge pulled to the tail with a parallel offset from centerline... center the trailing edge gear leg fairing between the lines. Very easy and accurate; you will probably spend lots more time setting up something with a lasar and figuring out how to center get the trailing edge in good trail.
__________________
Stephen
RV7 powered by a lycoming thunderbolt IO-390
turning a whirlwind HRT prop
with more hours flying than building... 2,430 on the hobbs!
ORCA Flight
Race 771
margarita!
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05-14-2012, 11:51 AM
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Join Date: Jan 2005
Location: Mtns of N.E. Georgia
Posts: 1,322
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Laser
Make sure the laser is dead on, not only for level, but for horizontal too. I had a cheap one that I used until I found that the dot was about 1/2 in. left of centerline at about 10 ft. 
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LAUS DEO
Mannan J.Thomason, MSGT. USAF (RET)
VAF788
"Bucket List" checkoff in progress!
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05-14-2012, 12:09 PM
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Join Date: Nov 2005
Posts: 1,256
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Quote:
Originally Posted by schristo@mac.com
Mason line wrapped around the leading edge pulled to the tail with a parallel offset from centerline... center the trailing edge gear leg fairing between the lines. Very easy and accurate; you will probably spend lots more time setting up something with a lasar and figuring out how to center get the trailing edge in good trail.
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This is Van's method, right?
Seems like more work to make some sort of device to hold the lines at the rear of the plane (the empennage is not on at this time) steady, perpendicular to the floor, perfectly straight up and down with no twists, etc.
__________________
Steve "Flying Scotsman"
Santa Clarita, CA
PP-ASEL, ASES, Instrument Airplane
RV-7A N660WS flying!
#8,000
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05-14-2012, 12:21 PM
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Join Date: Sep 2007
Location: WA
Posts: 988
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Use a helper or tape them to a chair
Quote:
Originally Posted by Flying Scotsman
This is Van's method, right?
Seems like more work to make some sort of device to hold the lines at the rear of the plane (the empennage is not on at this time) steady, perpendicular to the floor, perfectly straight up and down with no twists, etc.
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Use a helper or a piece of tape and a chair, table, blocks, whatever.
__________________
Stephen
RV7 powered by a lycoming thunderbolt IO-390
turning a whirlwind HRT prop
with more hours flying than building... 2,430 on the hobbs!
ORCA Flight
Race 771
margarita!
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05-14-2012, 12:27 PM
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Join Date: Nov 2005
Posts: 1,256
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Quote:
Originally Posted by mannanj
Make sure the laser is dead on, not only for level, but for horizontal too. I had a cheap one that I used until I found that the dot was about 1/2 in. left of centerline at about 10 ft. 
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Yeah...I figured that if I set it up with the line vertical, tripod centered over the mark, height of laser correct, and the line intersected the gear leg at the correct point, the laser line would have to be parallel to the fuselage. Then rotate the line until it matches the gear leg.
__________________
Steve "Flying Scotsman"
Santa Clarita, CA
PP-ASEL, ASES, Instrument Airplane
RV-7A N660WS flying!
#8,000
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05-14-2012, 12:28 PM
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Join Date: Nov 2005
Posts: 1,256
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Quote:
Originally Posted by schristo@mac.com
Use a helper or a piece of tape and a chair, table, blocks, whatever.
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And that's easier than a Bogen tripod how? 
__________________
Steve "Flying Scotsman"
Santa Clarita, CA
PP-ASEL, ASES, Instrument Airplane
RV-7A N660WS flying!
#8,000
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05-14-2012, 12:31 PM
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Join Date: Jan 2005
Location: Victoria, Canada
Posts: 2,247
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Here's what I did (Van's reprinted this in the RVator). The door is mounted to a 2x4 attached to the tail deck. The line drawn on the door is exactly in line with the gear leg.

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