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  #1  
Old 05-10-2012, 06:36 AM
Av8torTom's Avatar
Av8torTom Av8torTom is offline
 
Join Date: Nov 2009
Location: Yardley, PA
Posts: 1,334
Default Tip: Aileron leading edge skin

When building my RV9 ailerons, I found it a real challenge to bring together the top of the leading edge skin to the aileron spar. I solved this problem with a ratchet strap under the work bench and up over the aileron.



I used a piece of 2x2 steel tube stock to weigh down the aileron which also made a convenient place for the ratchet mechanism to sit on (and not scratch or dent the top skin). The steel bar also assured everything came out nice and flat and true. I can't tell you how much easier this makes things. I used the strap to final drill the rivet holes, and then again to cleco everything back together for riveting.
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RV-9A (empennage completed, both wings completed, fuselage and finish kit completed, engine hung, working on panel and wiring)
N677AT reserved
Superior XP O-320, 160HP
Picture log: http://s271.photobucket.com/albums/j...8tor215/RV-9A/
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  #2  
Old 05-10-2012, 10:11 PM
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mculver mculver is offline
 
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Location: Redmond, WA
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Thanks for posting! Will be doing this soon, and will use your technique
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RV-9 project sold but details of the build at
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  #3  
Old 05-11-2012, 05:08 AM
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Vlad Vlad is offline
 
Join Date: Oct 2008
Location: Utah
Posts: 8,145
Thumbs up Good trick Tom

Beats mine.The flaps on 9 are long and need a lot of weight to keep skin down. I could not figure out anything better then this


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  #4  
Old 05-11-2012, 06:29 AM
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Av8torTom Av8torTom is offline
 
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Location: Yardley, PA
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Default Flaps too

Same technique worked for flaps too
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RV-9A (empennage completed, both wings completed, fuselage and finish kit completed, engine hung, working on panel and wiring)
N677AT reserved
Superior XP O-320, 160HP
Picture log: http://s271.photobucket.com/albums/j...8tor215/RV-9A/
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  #5  
Old 05-12-2012, 06:51 PM
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agirard7a agirard7a is offline
 
Join Date: Aug 2009
Location: Newport, RI
Posts: 705
Default flap weight

Hey Tom, nice work, dont you just love inventing things to make your build go better. Part of what I like most about the build process. Got a good one for you for clamping/glueing the canopy to the side rails when your ready.
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