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04-10-2012, 09:32 PM
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Join Date: Jan 2012
Location: Friendswood, TX
Posts: 193
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How to dimple tight spaces
I am trying to finish the rudder for my rv7. I have no idea how to dimple the last couple holes on 2 of the ribs. There is absolutely no space to get in there with my pneumatic nor hand die. What do I do???
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RV-7 Flying Since March 2015
N412HC
Titan IOX-370
SDS Tunable Injectors
EFII Dual Ignition and Fuel Injection
Garmin G3X Touch
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7XS0 Polly Ranch Airpark, Friendswood, TX
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04-10-2012, 09:50 PM
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Join Date: Feb 2011
Location: Fort Worth, TX
Posts: 69
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I just ran into that same problem this afternoon. I made a quick trip over to Avery's and picked up one of his vice grip dimplers. He also cut a small piece of wood to fit inside the rib to help spread the flanges just a little bit to give a little more clearance. It worked great.
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04-10-2012, 10:17 PM
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VAF Moderator / Line Boy
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Join Date: Jan 2005
Location: Dayton, NV
Posts: 12,245
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Another tool that Avery sells is the pop-rivet dimpler - it is basically a male and female die with holes drilled in the middle - you thread a nail on them and "pull" it with a pop rivet dimpler - works well in tight spaces. I find it very useful to have on many occasions.
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Paul F. Dye
Editor at Large - KITPLANES Magazine
RV-8 - N188PD - "Valkyrie"
RV-6 (By Marriage) - N164MS - "Mikey"
RV-3B - N13PL - "Tsamsiyu"
A&P, EAA Tech Counselor/Flight Advisor
Dayton Valley Airpark (A34)
http://Ironflight.com
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04-11-2012, 07:52 AM
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Join Date: Jan 2010
Location: Denver, CO
Posts: 1,964
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Or Cleaveland...
Cleaveland tools sells a "tight space" dimple setup that is basically a thin strip of steel with a female dimple die, that attaches to your workbench. You can slide the tight area of the rib over the die, then using the specialized male die and your rivet gun, you make the dimple. Works great around those trailing edges.
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04-11-2012, 09:46 AM
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Join Date: Jun 2010
Location: McKinney, TX
Posts: 689
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Or get them all...
I have all of the above mentioned solutions. I have found places where they all have their use.
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Gil Brice
McKinney, TX EAA-1246
RV7 - Working on fuse, fuel, brakes etc...
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04-11-2012, 10:01 AM
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Join Date: Jan 2010
Location: Tyler, Texas
Posts: 350
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Yep.. have all use all!
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RV 7
391RK Reserved
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Tyler, Texas
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04-11-2012, 04:46 PM
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Join Date: May 2006
Location: Boone, Iowa
Posts: 342
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Quote:
Originally Posted by ppilotmike
Cleaveland tools sells a "tight space" dimple setup that is basically a thin strip of steel with a female dimple die, that attaches to your workbench. You can slide the tight area of the rib over the die, then using the specialized male die and your rivet gun, you make the dimple. Works great around those trailing edges.
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Thanks Mike!
http://www.cleavelandtoolstore.com/p...mber=DIE4263DF

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04-11-2012, 06:27 PM
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Join Date: Jan 2012
Location: Friendswood, TX
Posts: 193
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I do have the solution Paul mentioned, but the last 2 or 3 holes are so tight that I can't even get the nail in the hole! Also, I popped the 2 nails already that came with the set, so I need to buy another few! Maybe if I buy a shorter nail I will be able to squeeze it in the space provided. Guess I will try that before I buy even MORE tools. The wife is getting tired of me nickel and diming this build!
__________________
RV-7 Flying Since March 2015
N412HC
Titan IOX-370
SDS Tunable Injectors
EFII Dual Ignition and Fuel Injection
Garmin G3X Touch
Whirl Wind 200RV Prop
7XS0 Polly Ranch Airpark, Friendswood, TX
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04-11-2012, 07:11 PM
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Join Date: Aug 2008
Location: Jacksonville, FL
Posts: 522
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Go buy finish nails at your local hardware store..
They work perfectly. With a little practice you will not even break any more. You don't need to pull that hard to make a perfect dimple.
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Wendell VAF#1832
RV-6A 3/4 done...N48JE Reserved 
Build site: www.mykitlog.com/weneng
Donated to VAF in 2020
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04-11-2012, 10:57 PM
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Join Date: Mar 2007
Location: Ankeny, Iowa
Posts: 194
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1 1/2" 4D finish nails work well for me in the pop rivet dimple dies. There might be better but that's what I had on hand. I could set several before the teeth wore out the nail. I also couldn't get the nail threaded through when trying to do the narrow ends of the ribs so I went with the vise grip dimplers there. The pop rivet dies worked great on the rudder where I didn't want to peel the skin back any more to use the C-frame.
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Chanler Childs
RV-8A
Empennage complete
Building wings
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