How do you drill out a pop rivet?

[aarvig]

I just discovered that Vans must have sourced its CS4-4 rivets from 2 different sources. One does not sit as flush as the other. I have 3 pop rivets on my emp fairings that sit proud because of this. (Yes I countersunk with a 120 degree bit and dimpled with the 120 degree dimple die). I would like to drill these out but how the heck do you drill a pop rivet?

[Mike S]

Step one, use a small diameter pin punch to knock out the center mandril.

Step two, drill as normal, and if the rivet starts to spin on you, use a flat blade screwdriver or other tool to hold the head from spinning.

[Bevan]

High speed, very low pressure so that the rivet doesn't start to spin.

Bevan

[2johns]

another way. Use flush sidecutting pliers and snip them off from the back side - the heads will then fall out.

[sjhurlbut]

I just drill it out like a normal rivet. If it starts to spin hold it with a pair of pliers on the back. Once the head is drilled off pull the back off with the same pliers.

[Paul LeDoux]

Check Avery Tools for a device to use when you cannot get to the rear of the rivit. Pricey but well worth it when you really need it.

[N941WR]

Seek and Ye shall find.