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10-24-2011, 06:57 AM
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Join Date: Jan 2007
Location: Stuart, FL /Hartford, CT/Virgin Gorda,BVI
Posts: 3,122
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engine popping at idle.
i finally found the reason for my engine popping. the gaskets which connect the intake tubes to the head were brittle and falling apart. i knew a intake leak could cause this but never thought to look here. i just happen to notice a piece of gasket missing, then another one looked damaged. with a set of new gaskets in hand the fix was quick, easy and very cheap. no more popping. the engine will usually talk to you if there is a problem. you need to talk its language. the new gaskets are a orange color, not black like the damaged ones. i hope the new ones are better. the original set had 800 hrs on them.

__________________
TURBO YES =VAF= Payed Jan2019
Ed D'Arcy
RV6-A 5,200+ hrs, R-44 1,600 hrs, Helicycle 320 hrs, gyro sold,35,000 miles flown in 2015 
Stuart, Fl / S WINDSOR,Ct / Virgin Gorda, BVI - under major repair from hurricane damage
VAF #840 EAA AOPA FAC FABA QB SPA
addicted pickle ball player
https://i.postimg.cc/tn3h4svg/IMG-3101.jpg
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10-24-2011, 07:07 AM
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Join Date: Feb 2005
Location: Huskerland, USA
Posts: 5,862
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Good catch Turbo!
Whats up with the green filter on your camera?  Did you hit the screen and cause the "Effects" options to come up and then post pictures with the green tint like I did a few weeks ago? 
__________________
RV-7 : In the hangar
RV-10 : In the hangar
RV-12 : Built and sold
RV-44 : 4 place helicopter on order.
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10-24-2011, 11:38 AM
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Join Date: Jan 2005
Location: Near Scipio, in Southern Indiana
Posts: 1,779
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Quote:
Originally Posted by Geico266
Good catch Turbo!
Whats up with the green filter on your camera?  Did you hit the screen and cause the "Effects" options to come up and then post pictures with the green tint like I did a few weeks ago? 
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Haven't you heard? We are all supposed to go green. Turbo is just using those new "green" light bulbs
Bob
__________________
Bob Kelly, Scipio, Indiana
Tech Counselor
Founder, Eagle's Nest Projects
President, AviationNation, Inc
RV-9A N908BL, Flying
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10-24-2011, 12:23 PM
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Join Date: Jan 2007
Location: Stuart, FL /Hartford, CT/Virgin Gorda,BVI
Posts: 3,122
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thought you guys might like the special effect. green flash light at night. 
__________________
TURBO YES =VAF= Payed Jan2019
Ed D'Arcy
RV6-A 5,200+ hrs, R-44 1,600 hrs, Helicycle 320 hrs, gyro sold,35,000 miles flown in 2015 
Stuart, Fl / S WINDSOR,Ct / Virgin Gorda, BVI - under major repair from hurricane damage
VAF #840 EAA AOPA FAC FABA QB SPA
addicted pickle ball player
https://i.postimg.cc/tn3h4svg/IMG-3101.jpg
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10-24-2011, 01:56 PM
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Join Date: May 2008
Location: Brisbane Qld. Aust.
Posts: 2,271
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Interesting you had 800 hours before failure.
We had about 250 each time. For more info read here. http://www.vansairforce.com/communit...ad.php?t=77041
I see the black original ones again!! Some folk down here have found them to be less reliable, only perception but perhaps based on an element of reality.
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10-24-2011, 02:46 PM
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Join Date: Oct 2006
Location: Brooksville, FL
Posts: 355
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Intake Gaskets
Quote:
Originally Posted by turbo
i finally found the reason for my engine popping. the gaskets which connect the intake tubes to the head were brittle and falling apart. i knew a intake leak could cause this but never thought to look here. i just happen to notice a piece of gasket missing, then another one looked damaged. with a set of new gaskets in hand the fix was quick, easy and very cheap. no more popping. the engine will usually talk to you if there is a problem. you need to talk its language. the new gaskets are a orange color, not black like the damaged ones. i hope the new ones are better. the original set had 800 hrs on them.
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Ed,
I replaced mine last summer for the same reason. Only had 600 Hrs on them, and they were falling apart....
__________________
Fred Stucklen
wstucklen1@cox.net
RV-7A N924RV Flying (1825 Hrs & counting)
RV-6A N926RV 875 Hrs (Sold)
RV-6A N925RV 2008 Hrs (Sold)
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10-24-2011, 02:48 PM
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Join Date: Jan 2005
Location: 57AZ - NW Tucson area
Posts: 10,011
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Could your clamp face not be flat? ... or is is a photo artifact?
The gasket looks more compressed in the screw area than in the middle...
__________________
Gil Alexander
EAA Technical Counselor, Airframe Mechanic
Half completed RV-10 QB purchased
RV-6A N61GX - finally flying
Grumman Tiger N12GA - flying
La Cholla Airpark (57AZ) Tucson AZ
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10-24-2011, 03:38 PM
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Join Date: Jan 2007
Location: Stuart, FL /Hartford, CT/Virgin Gorda,BVI
Posts: 3,122
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the fact is when you pull out these black gaskets they crumble in your hand. i dont think a flat surface will fix that.
my new ones are a light orange color. orange is better this time of year. gobble gobble. 
__________________
TURBO YES =VAF= Payed Jan2019
Ed D'Arcy
RV6-A 5,200+ hrs, R-44 1,600 hrs, Helicycle 320 hrs, gyro sold,35,000 miles flown in 2015 
Stuart, Fl / S WINDSOR,Ct / Virgin Gorda, BVI - under major repair from hurricane damage
VAF #840 EAA AOPA FAC FABA QB SPA
addicted pickle ball player
https://i.postimg.cc/tn3h4svg/IMG-3101.jpg
Last edited by turbo : 10-24-2011 at 03:43 PM.
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10-24-2011, 09:01 PM
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Join Date: Jan 2005
Location: Hopkinsville, KY
Posts: 957
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Got order info?
Might need to get a few to put of the shelf.
Part # and order info?
__________________
Bobby Hester - Builder/Pilot/A&P
Surfing the web from Hopkinsville, KY
N857BH RV7A XP-O360 - Garmin G3X ADS-B IN/OUT 2020 Compliant
Web site: http://www.newtech.com/bobbyhester/RVSite.htm
Dec. 2019 VAF donator - alot better than any magazine subscription
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10-24-2011, 10:29 PM
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Join Date: Jan 2005
Location: 57AZ - NW Tucson area
Posts: 10,011
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Quote:
Originally Posted by turbo
the fact is when you pull out these black gaskets they crumble in your hand. i dont think a flat surface will fix that.
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An air leak past the "middle" of the gasket might be contributing to making it "crumble"....
If the clamps were over-torqued the ears at the bolt locations could get bent upwards causing the non-flat surface. It does look like that in the picture.
It's worth checking when you change gaskets.
__________________
Gil Alexander
EAA Technical Counselor, Airframe Mechanic
Half completed RV-10 QB purchased
RV-6A N61GX - finally flying
Grumman Tiger N12GA - flying
La Cholla Airpark (57AZ) Tucson AZ
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