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  #1  
Old 10-23-2011, 09:38 AM
rapid_ascent rapid_ascent is offline
 
Join Date: Mar 2008
Location: Dublin, CA
Posts: 1,259
Default Empennage is done

Well I riveted the trailing edge of the rudder, installed the rudder tip rib, and I was done. On to the fiberglass and I need to get those wings on order. For some reason I was expecting confetti and horns with the last rivet. Still it feels good to be able to move on.

I'll have make an order to Aircraft Spruce for my glassing supplies. If anyone has any suggestion just let me know. I've read a bunch on previous threads so I think I know what's needed.

One thing I'm not sure about is if the tips are glued prior to being riveted? Seems like I saw that in one of the threads.

Off to clean more stuff out of the hangar, uh garage... Got to make room for those wings. Ho ho ho to me.
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Ray Tonks
2020 Donation Paid
Titan IOX-370, Dual PMAGs, 9.6:1 Pistons, FM-150
RV-7 Fuselage in progress
* Cabin Interior - In progress
RV-7 SB Wings
* Both Wings fully skinned
* Fuel Tanks Complete - No leaks finally
* Ailerons Complete
* Flaps Complete
RV-7 Empennage - Complete (a little fiberglass work left)
Vans Training Kit # 2 - Complete
RV-7 Preview Plans
Vans Training Kit #1 - Complete
EAA Sheet Metal Class - Complete
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  #2  
Old 10-23-2011, 10:14 AM
Mel's Avatar
Mel Mel is offline
 
Join Date: Mar 2005
Location: Dallas area
Posts: 10,762
Default

If you are building a tail wheel airplane, I recommend that you delay installation of the bottom rudder fairing until you get it mounted on the fuselage with the tailspring in place.

Don't know of any reason to "glue" the tips in place.
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Mel Asberry, DAR since the last century.
EAA Flight Advisor/Tech Counselor, Friend of the RV-1
Recipient of Tony Bingelis Award and Wright Brothers Master Pilot Award
USAF Vet, High School E-LSA Project Mentor.
RV-6 Flying since 1993 (sold)
<rvmel(at)icloud.com>
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  #3  
Old 10-23-2011, 12:11 PM
6 Gun 6 Gun is offline
 
Join Date: Jun 2005
Posts: 846
Default capping caps

i used some sheet scraps of .025 and 5 min epoxy to make my caps worked good and finished edges with micro and epoxy
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  #4  
Old 10-23-2011, 04:04 PM
rapid_ascent rapid_ascent is offline
 
Join Date: Mar 2008
Location: Dublin, CA
Posts: 1,259
Default

Mel, thanks for the feedback. The upper rudder tip is on. I think the idea for glue was to make it stronger some how. It's a pretty tight fit so I'm not sure. The epoxy idea would have done much anyway.

One other thing as I was squeezing the tip it seemed like the joint opened slightly. Should I put a piece of cloth over the outside as I'm doing the glass work?

It's going to be a 7A but I'm not sure I'm ready to attach the lower rudder piece yet. I'll take a look at how the cutout has been done before I work on that one.
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Ray Tonks
2020 Donation Paid
Titan IOX-370, Dual PMAGs, 9.6:1 Pistons, FM-150
RV-7 Fuselage in progress
* Cabin Interior - In progress
RV-7 SB Wings
* Both Wings fully skinned
* Fuel Tanks Complete - No leaks finally
* Ailerons Complete
* Flaps Complete
RV-7 Empennage - Complete (a little fiberglass work left)
Vans Training Kit # 2 - Complete
RV-7 Preview Plans
Vans Training Kit #1 - Complete
EAA Sheet Metal Class - Complete
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  #5  
Old 10-23-2011, 06:26 PM
Roy Thoma's Avatar
Roy Thoma Roy Thoma is offline
 
Join Date: Aug 2011
Location: Hillsboro, OR
Posts: 154
Default

I had fiberglass help from a friend who has built 9 Lancair's, and a lovely 1950's fiberglass bodied Ferrari from scratch. I put a flox mixture on the flange of the fiberglass tips, which when riveted on squeezes out the seam between the skin and the tip. After curing, this is sanded flush, filling the seam. IF you plan to finish your plane so the seam is hidden, this is easier than trying to get filler to stay in the joint.

Regards,
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Roy

N174RT (RV-7A) first flight 5/31/11, 1780hrs as of August 2020:
Tip-up, Lycon IO-360 EXP, WW 74HRT, AFS 5600T, AF-Pilot, IFD440, SL-30, echoUAT, D100 for backup, CQ1 headsets, CMW E-Lift

Our other riveted aluminum monocoque RV is a 25' Airstream

Past aluminum monocoque vehicles:
N601RT (CH601HDS) First flight 5/03, 1550hrs after flying 8 years: 912ULS, GNS430W, SL-30, D10A Sold
1995 Midnight Pearl NSX w/BBSC Sold

EAA Chapter 105 board member 2010->2015
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