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  #1  
Old 09-15-2011, 06:12 AM
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ccsmith51 ccsmith51 is offline
 
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Default Wrench sizes

I have RHM40E plugs on my O-360-A1F6D. I need to buy the wrenches for both the lead cap and the plug. The lead cap is 3/4-20, and I think I need a 7/8" wrench for that. What size wrench do I need for the plug? Should I get a socket instead so that I can torque the plugs in?

Thanks,
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  #2  
Old 09-15-2011, 07:05 AM
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Default Plugs

You will need a Aircraft Plug socket for the plugs themselves. Top and bottom plugs may need a wrench also depending on your baffles, exhaust configuration.

You will also need a 7/16" to hold the wires where they enter the cap. That keeps them from twisting and damaging the plug wires.You will also need some type of anti seize for the plug threads. Small bottles with a tiny brush are standard.

Typically a 3/4", a 7/8, and a 7/16 " are in my hands when I approach plugs.

And of course, the old adage: " if you drop a plug once, drop it twice: in the garbage!" It cracks the interior insulator and causes trouble later for you.
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  #3  
Old 09-15-2011, 08:50 AM
mahlon_r mahlon_r is offline
 
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Default

http://www.aircraftspruce.com/pdf/20...l/Cat11637.pdf
Socket =7/8"
Lead nut is 7/8: wrench size for RHM plugs and 3/4" for REM plugs
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  #4  
Old 09-15-2011, 09:03 AM
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Default

Quote:
Originally Posted by Vern View Post
You will need a Aircraft Plug socket for the plugs themselves.
You can find a deep socket that will fit the plug, but be aware most of the sockets available do not have a large enough interior bore to clear the threaded top of the spark plug.

I took an old spark plug to the hardware store, and tried a couple of different sockets ----- finally found one that worked at Ace, or True Value, dont remember which right now. Sears was a no go, all their sockets were too small in that area.

Quote:
Originally Posted by Vern View Post
You will also need a 7/16" to hold the wires where they enter the cap.

Typically a 3/4", a 7/8, and a 7/16 " are in my hands when I approach plugs.
Yep, hold the fitting on the end of the wire with the 7/16", and loosen the "B" nut with the other one.

Also, get a bunch of sealing washers, ACS sells them by the hundred. I never re use a spark plug sealing washer.
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  #5  
Old 09-15-2011, 09:10 AM
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Default Okey Dokey..

Thanks for all the input!!! Now I know what I need to get.
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  #6  
Old 09-15-2011, 09:39 AM
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Quote:
Originally Posted by Mike S View Post
Also, get a bunch of sealing washers, ACS sells them by the hundred. I never re use a spark plug sealing washer.
Can you tell me where to find them on ACS? I've searched for spark plug washer, sealing washer, spark plug seal, plug seal, etc...

Thanks,
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  #7  
Old 09-15-2011, 09:42 AM
aerhed aerhed is offline
 
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Quote:
I never re use a spark plug sealing washer.
I don't want to pick on Mike cuz I still want him to run for president, but I reuse copper plug gaskets amost always. I only chuck 'em when they are deformed or totally torqued out. I can't see any reason to throw them out. After half a dozen torque-ups or a few years of heat cycling they do harden, but every mechanic has been taught to anneal them and reuse. I keep a stringer full of annealed gaskets and one of "as removed" gaskets. I'll occasionaly swap out one that doesn't look good or if they feel hard I'll swap the whole set. In a pinch, you can anneal one with a cigarette lighter, so its no big process. Of course Champion recommends replacing them because they make more money. Your shampoo bottle also says to put 2 ounces in your hand and repeat. If you want them pretty, then stick them back on the plug before you wire wheel the base threads. You all do wire wheel the threads before anti-seize don't you?
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  #8  
Old 09-15-2011, 09:48 AM
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Default Thanks!!

Quote:
Originally Posted by aerhed View Post
I don't want to pick on Mike cuz I still want him to run for president
Dave, thanks for the vote of confidence.

As to the reusing issue, I am just following what a long time A/P buddy has taught me to do.

New washer on the oil screen plug also.
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Flying as of 12/4/2010

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"Flying the airplane is more important than radioing your plight to a person on the ground incapable of understanding or doing anything about it."
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  #9  
Old 09-15-2011, 09:54 AM
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Default Found them!!!

Quote:
Originally Posted by ccsmith51 View Post
Can you tell me where to find them on ACS? I've searched for spark plug washer, sealing washer, spark plug seal, plug seal, etc...

Thanks,
Called "copper spark plug gasket" aty ACS.
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  #10  
Old 09-15-2011, 09:54 AM
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Mike S Mike S is offline
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Default

Quote:
Originally Posted by ccsmith51 View Post
Can you tell me where to find them on ACS? I've searched for spark plug washer, sealing washer, spark plug seal, plug seal, etc...

Thanks,
http://www.aircraftspruce.com/catalo.../spgaskets.php
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VAF 909

Rv-10, N210LM.

Flying as of 12/4/2010

Phase 1 done, 2/4/2011

Sold after 240+ wonderful hours of flight.

"Flying the airplane is more important than radioing your plight to a person on the ground incapable of understanding or doing anything about it."
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