I Really Need HELP On This One.

[CDBridgesRV7A]

Well Folks, I really messed up this mistake and I',m not too sure how to fix it. I'm building my HS. I've riveted the left skin to the ribs and spars. I then riveted 706 to 702 (spar). The first 472 AD 4-4 rivet went in OK but the second one did not. I drilled it out and unfortunately enlarged the hole. So I decided to enlarge the hole IOT take a 470 AD 5-4. No worries there either. I switched up bucking bars and went with my tungsten one vice the one I had been using all night. I hit the rivet for way too long with the tungsten bucking bar and pancaked the 5-4 rivet. The machine head was flattened as well as the shop head. I attemted to drill the rivet out to replace it (I should have left it) but the only way it was coming out was to tear the metal. As I didn't want to order a whole new 702 spar and 706 tip rib (as the skin was already attached) I've left it for now.

Here are my options, as I see them. 1). Can you rivet through a rivet? There is a hole drilled through the rivet from where I tried to remove it. I could try to rivet a 4-4 rivet through the 5-4 rivet. 2) Insert a bolt through the hole instead of a rivet. I'll leave the 5-4 rivet in place and insert a bolt through the hole in the rivet and secure with a washer and nut.

Any suggestions would be more than appreciated.

Thanks

Chris

[lorne green]

but every so often, we have to settle for an an3 bolt. Not often we hope because it adds weight. Short of that replace the part(s).
regards

[kentb]

It might be possible to drill a new rivet hole on each side of your bad rivet and set those correctly.

Kent