My Glare Shield Fabrication

[tkatc]

Since I didn't get overwhelming support about how to cover the antennas on my glare shield I had to go it alone. (some tried to help and I thank them) I figure I would post my fab experience to give others ideas of how to finish theirs. It is not the most cost effective, not the most effecient, but I am happy with the result.

This is what I started with. Definately did not compliment the nice Classic Aero interior. I also wanted to cover the very uneven and unsightly pro-seal.



I purchased the Classic Aero glare shield edge/trim piece and extra fabric to cover the antenna farm.

First step, make a template out of pliable posterboard.


I used this YouTube tutorial on how to make the template.
http://www.youtube.com/watch?v=IyhwHUyw4Ok

Then transfer your template to thin roof flashing (home depot).


It may take several dry fits and tedious trimming to get it just right but it should look like this when you get it dialed in.


I then used 1/2" foam from the local fabric store and adhered it to the flashing using spray adhesive. Then carefully cut to shape.

[tkatc]

More dry fitting and trimming!!




It was very hot that day. I don't know how you Texas boys do it!! My cousin says this looks good enough. I think he was just sick of working

[tkatc]

The heat made us call it quits for the day and I flew home with the green glare shield. Once home I was able to have a few beers to cool off and I just had to continue. I used more spray adhesive to wrap the foam with the Classic Aero upholstery. Here is the finished product. (Please forgive thise finished photos, my camera broke and I had to use the cell phone.)



You can see the bulge of the Garmin antenna...it is just too thick to hide but I don't think it looks too bad.


I'll add better finished pics when my new camera arrives!!

It also helps to have a helper bringing you tools and a helping hand once in awhile. Thanks Vlad!!

[randyintejas]

Great job! I may use that trick

[David Paule]

If someone is going to use this method - which looks great! - you can save a little weight by putting lightening holes in the aluminum flashing.

Dave

[Vlad]

Originally Posted by David Paule

you can save a little weight by putting lightening holes in the aluminum flashing.

Dave

I told him so


It definitely looks better then green.

[Vlad]

Saw Tony's craftsmanship today. Looking great! Here are couple pictures














Hey thanks for the ride buddy! I had a good time.

[NYTOM]

Very nice Tony. I've been shoving that antenna farm problem way back in my head because I couldn't come up with a good idea to conceal it. Got one now! Thanks

[Bavafa]

You have done a great job, looks beautiful.