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  #1  
Old 04-12-2011, 10:57 AM
kentb's Avatar
kentb kentb is offline
 
Join Date: May 2005
Location: Canby, Oregon
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Default Fitting New wing on an existing RV-9A

I'll tell the full story in another thread when all the paper work is finished, but for now I have a question.

I am in the process of installing a new quick build left wing on my plane. Vans was great and sold me only the left wing main structure that I needed to replace. The question that I would like suggestions on is, when I drill the rear spar attach bolt I already have the rear fuse. attach drilled. Once I have the alignment correct how do I drill the hole in the rear spar without making the existing hole bigger?

Kent
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RV9A N94KJ - IO320, CS, tipup
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  #2  
Old 04-12-2011, 11:09 AM
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Mike S Mike S is offline
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Location: Dayton Airpark, NV A34
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Default One was is to

Get a drill bushing to fit the existing hole in the fuse attach point.

Align the wing correctly, drill a pilot hole using the bushing, and then remove the wing, and enlarge the hole to size. Preferably with a reamer, or a double margin drill.
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Mike Starkey
VAF 909

Rv-10, N210LM.

Flying as of 12/4/2010

Phase 1 done, 2/4/2011

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"Flying the airplane is more important than radioing your plight to a person on the ground incapable of understanding or doing anything about it."
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  #3  
Old 04-12-2011, 12:02 PM
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Lionclaw Lionclaw is offline
 
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Default

Here's one idea - You could make something like this. The pin would hold the position on the other side of the spar until the drill bit pushes it out. You could always ream it for an oversize bolt (assuming all the correct hardware is available) if it's sloppy.

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  #4  
Old 04-12-2011, 02:15 PM
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kentb kentb is offline
 
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Default Great...

Two good ideas.

I am a software engineer and when it comes to hardware solutions I am a little lacking.

Kent
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Kent Byerley
RV9A N94KJ - IO320, CS, tipup
AFS 3500, TT AP, FLYING....
Canby, Or
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  #5  
Old 04-12-2011, 02:49 PM
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Mike S Mike S is offline
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Default

Quote:
Originally Posted by kentb View Post
Two good ideas.

I am a software engineer and when it comes to hardware solutions I am a little lacking.

Kent

Hey, that is how I feel about things computerish.......
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Mike Starkey
VAF 909

Rv-10, N210LM.

Flying as of 12/4/2010

Phase 1 done, 2/4/2011

Sold after 240+ wonderful hours of flight.

"Flying the airplane is more important than radioing your plight to a person on the ground incapable of understanding or doing anything about it."
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