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Originally Posted by LifeofReiley
From information I gathered a couple of years ago the SW Wash Primer helps the QB's cross over in the container without showing up at Van's with corrosion. It's not a long term solution against corrosion for aluminum.
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With all due respect that is not correct.
Scott McDaniels, RVator article, 5th issue 2005, tested 2024-T3 alclad
aluminum with: Bare (clad), SW wash primer and scotchbrite/prime finish.
The test sample was place out in the open, subject ambient Oregon Pacific
coastal regional weather (60 miles from ocean).
"After 3.5 years outside the (wash) primer surface is still shiny new
underneath. The portion that had no primer has light corrosion."
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further>
"At Van's, we still believe that construction an RV without adding any
additional protection to the alclad skin surfaces is a viable, lower cost/lower
labor option. We also believe that the product that we apply to the QB kits is
a good compromise when your consider cost versus benefit. It affords the
customer the added airplane value of additional corrosion protection on the
entire airframe without a lot of additional cost."
There are +35 year old Wichita airplanes on the ramp going strong with out
ANY primer. A RV with NO primer will out live all of us, unless you like to wash
it in salt water.
Except for extrusions, our RV kit structure is clad alum and does not NEED
priming? I put a (?) because what ever makes you happy. If you have a Lake
amphibian or C180 on floats in salt water, sure prime way. RV in a hanger or in
the desert south west no so much.
As far as using thicker (heavier) sealing primer, think of the added weight. An
exterior paint job can weight up to 30 lbs for primer, paint, trim, sealer.
Completely "sealing" the
interior structure with "sealing primer" could easily
weight 10 lbs (guess, could be more). Also consider the $cost$ and labor:
(scotchbrite, etch, rinse, alodine, rinse, dry, mix, prime, flip, mix, prime).
Wash primer is not a sealer, correct, but it does help. My story is you don't
needed it on clad structure anyway.
I don't think I'll care if my fuselage or
wings have some minor surface corrosion in 100 years.
Cheers George