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  #1  
Old 01-06-2011, 04:49 PM
hobby_rv6 hobby_rv6 is offline
 
Join Date: Mar 2009
Location: Abilene, TX
Posts: 45
Default Mandrel tubing bender

Sorta RV related since my friend is flying his friend's RV6A until he can get his Cassutt flying again. The Cassutt has a broken exhaust pipe and he is looking for someone with a mandrel bender to bend a 45 degree bend in 1.5" OD .060 stainless steel tubing for a new exhaust pipe. He's been told that using a regular muffler shop tubing bender will put stress risers in the bend which will result in early failure. (note that he is in the USAF flying B-1's out of Dyess AFB and he is consulting with some of the aircraft tech's on base).
Does anyone know where one of these critters exist and if a mandrel bender is the way to go?
Thanks,
Hobby
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  #2  
Old 01-06-2011, 05:43 PM
g zero g zero is offline
 
Join Date: Jun 2007
Location: palm coast fl.
Posts: 945
Default

I built my exhaust out of swimming pool hand rails , nice mandrel bends, 304 stainless .049 thick.,. The rails come in two diam. and .049 or .060 wall. Check out Sr. Smith or Interfab. I used a figure 4 and a long comm. rail .049 wall.
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  #3  
Old 01-06-2011, 06:08 PM
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Bob Kuykendall Bob Kuykendall is offline
 
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Location: Douglas Flat, CA
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Quote:
Originally Posted by g zero View Post
I built my exhaust out of swimming pool hand rails , nice mandrel bends, 304 stainless .049 thick...
That's a great idea, very resourceful!

Thanks, Bob K.
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  #4  
Old 01-07-2011, 05:41 AM
TS Flightlines TS Flightlines is offline
 
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Location: Ridgeland, SC
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Military bases that have hydraulic shops have REALLY good mandrel benders. If that doesnt work, call Larry Vetterman.
Tom
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Tom Swearengen, TS Flightlines LLC, AS Flightlines
Joint Venture with Aircraft Specialty
Teflon Hose Assemblies for Experimentals
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RV7 Tail Kit Completed, Fuse started-Pay as I go Plan
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  #5  
Old 01-07-2011, 07:45 AM
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RWoodard RWoodard is online now
 
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Location: Brighton, Colorado
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Just an FYI on the Larry Vetterman approach... I talked with him at his fly-in a few months ago in hopes that he could do a few mods to my 1-1/2" Midget Mustang exhaust and he said he doesn't have the tooling to do 1-1/2", only 2".

He mentioned that there's someone out in California that does 1-1/2", but I didn't immediately write it down so it went in one ear and out the other. I still haven't done anything with my exhaust so if you find an answer, please post!
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  #6  
Old 01-07-2011, 08:49 AM
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az_gila az_gila is offline
 
Join Date: Jan 2005
Location: 57AZ - NW Tucson area
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Question

Quote:
Originally Posted by RWoodard View Post
....
He mentioned that there's someone out in California that does 1-1/2", but I didn't immediately write it down so it went in one ear and out the other. I still haven't done anything with my exhaust so if you find an answer, please post!
Perhaps it was John Harmon?

He and Alan Tolle made some of the original RV exhaust systems in Bakersfield.
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  #7  
Old 01-07-2011, 11:01 AM
TS Flightlines TS Flightlines is offline
 
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Location: Ridgeland, SC
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we need someone with a mandrel bender to form 1-1/2 2 inch pipe? Hum---I will see if any of my contacts will do this.
Tom
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Tom Swearengen, TS Flightlines LLC, AS Flightlines
Joint Venture with Aircraft Specialty
Teflon Hose Assemblies for Experimentals
Proud Vendor for RV1, Donator to VAF
RV7 Tail Kit Completed, Fuse started-Pay as I go Plan
Ridgeland, SC
www.tsflightlines.com, www.asflightlines.com
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  #8  
Old 01-07-2011, 11:38 AM
ProfessorSpeed ProfessorSpeed is offline
 
Join Date: Nov 2010
Location: Gundy's O38 (Owasso, OK)
Posts: 15
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I'm sure these guys can help you...I have used them for other ground based fuel burning activities and their products are awesome.
http://www.burnsstainless.com/16gauge-8.aspx
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  #9  
Old 01-08-2011, 03:16 AM
penguin penguin is offline
 
Join Date: Jan 2005
Location: England
Posts: 1,087
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Have you tried Sky Dynamics? http://www.skydynamics.com/, they list tubing bends http://www.skydynamics.com/bends.html

Pete
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  #10  
Old 01-08-2011, 07:23 PM
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RV7AV8R RV7AV8R is offline
 
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Posts: 426
Default Get one of these

http://www.sharpeproducts.com/Videos...IN%20Video.mov

Worth watching even if you don't need a tube bender!
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