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  #1  
Old 12-24-2010, 01:28 PM
Doug94 Doug94 is offline
 
Join Date: Nov 2009
Location: Poplar Grove, Il
Posts: 145
Default Bottom Rudder Fairing question

Need some advice...

Plane is an RV8 and I am installing the bottom rudder fairing. The plans call for a square cut-out to slide fairing over the rudder cable connection bracket. I'd like to stay away from cutting out a few square inches of fiberglass. How have you done this?

Any help or recommendations are always appreciated!

Safe flying and Merry Christmas.

Doug
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  #2  
Old 12-24-2010, 02:13 PM
sf3543 sf3543 is offline
 
Join Date: Jan 2005
Location: San Antonio, TX
Posts: 1,024
Default

I cut out a square notch like VAN's directs, but then attached it to the bottom of the rudder, in the appropriate position, so that when the rudder fairing was in place, the opening was covered. That worked fine on my RV6 and RV8.
However, I have also seen where folks have removed part of the top leading edge of the fairing, so they could get it in place, only requiring a slot in the fairing, and then using tabs and screws to hold the leading edge piece in place. This does allow access to the fairing later, from the front, but I have never had to have access to it in the past.
Oh yeah, if you decide to make the fairing removeable by using nut plates in stead of rivets, don't forget that, on the tail dragger models, the tail spring prevents removal of that fairing unless the rudder is off the plane. (Guess how I know that!)
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  #3  
Old 12-24-2010, 02:16 PM
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panhandler1956 panhandler1956 is offline
 
Join Date: Jun 2006
Location: Ohio
Posts: 1,686
Default Dremel

If I'm understanding your question; I marked the cutout with a thinline Sharpy and just used a dremel with a-little cutoff wheel- quick and easy. Also, I delayed this installation until I could put it on the airplane so I didn't run into interference issues with the tailwheel, etc. Your mileage may vary.

Hope this helps.
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RV-8 'Contrary Mary' flying
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  #4  
Old 12-25-2010, 11:55 AM
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Bob Ellis Bob Ellis is offline
 
Join Date: Jul 2007
Location: Pembrokeshire, UK
Posts: 224
Default

Hi Doug

I took a leaf out of an RVAtor article - check out my build log

Regards

Bob
www.rv-8.co.uk
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  #5  
Old 12-25-2010, 01:58 PM
DennisRhodes DennisRhodes is offline
 
Join Date: Jul 2007
Location: Taylorsville, Ga
Posts: 797
Default Also the dimensions of that rudder tip

Are critical and likely to conflict with the tailwheel spring. So fit that in place on the rudder and check the interferrence with the spring. I know that from a 9 that already had pretty blue paint but had to be cut off, refit and repainted on final assembly. Actually the tip was damaged on the first couple of landing from tail wheel spring strike.
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