I cut out a square notch like VAN's directs, but then attached it to the bottom of the rudder, in the appropriate position, so that when the rudder fairing was in place, the opening was covered. That worked fine on my RV6 and RV8.
However, I have also seen where folks have removed part of the top leading edge of the fairing, so they could get it in place, only requiring a slot in the fairing, and then using tabs and screws to hold the leading edge piece in place. This does allow access to the fairing later, from the front, but I have never had to have access to it in the past.
Oh yeah, if you decide to make the fairing removeable by using nut plates in stead of rivets, don't forget that, on the tail dragger models, the tail spring prevents removal of that fairing unless the rudder is off the plane. (Guess how I know that!)
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Steve Formhals
A&P, Tech Counselor & Flight Advisor
RV3B
RV8
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