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  #1  
Old 10-26-2010, 04:02 PM
airguy's Avatar
airguy airguy is offline
 
Join Date: Oct 2006
Location: Garden City, Tx
Posts: 5,122
Default Plexiglass bits?

I'm only a few days away from tackling my canopy - where are you guys finding the special plexiglass drillbits for use on the canopy?
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Greg Niehues - SEL, IFR, Repairman Cert.
Garden City, TX VAF 2020 dues paid
N16GN flying 700 hrs and counting; IO360, SDS, WWRV200, Dynon HDX, 430W
Built an off-plan RV9A with too much fuel and too much HP. Should drop dead any minute now.
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  #2  
Old 10-26-2010, 04:21 PM
terrye terrye is offline
 
Join Date: Feb 2010
Location: Vancouver, BC, Canada
Posts: 860
Default Plexiglas drill bits

Avery
http://www.averytools.com/pc-716-27-...ic-drills.aspx

Cleaveland
http://www.cleavelandtoolstore.com/products.asp?dept=22

Craftics
http://www.craftics.net/ShowItems.as...entCategory=87
Plas-drill bits have 90 degree included angle and zero rake angle, only 8 sizes
http://www.craftics.net/ShowItems.as...entCategory=87
Plexipoint bits have 80 degree included angle and zero rake angle, available from 1/16" up in increments of 1/64"

I noticed my local plastics supplier had some as well.

AC43.13 shows a 150 degree included angle and zero rake angle for acrylic plastics and also recommends an Unibit

Last edited by terrye : 10-26-2010 at 04:28 PM.
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  #3  
Old 10-26-2010, 07:43 PM
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dhall_polo dhall_polo is offline
 
Join Date: Nov 2006
Location: Cumming, GA
Posts: 610
Default don't bother

I used plexi bits and still got cracks. Later, I was advised by one of the gurus on this site to simply to further dull a used #30 bit by drilling it into cement for a few bursts. I did just that and it worked well on the canopy.
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  #4  
Old 10-26-2010, 08:37 PM
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rblackley rblackley is offline
 
Join Date: Jan 2010
Location: Layton, Utah
Posts: 43
Default Fastenal is where I picked up mine.

It has a reallly sharp point and worked well.
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  #5  
Old 10-27-2010, 01:39 AM
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az_gila az_gila is offline
 
Join Date: Jan 2005
Location: 57AZ - NW Tucson area
Posts: 10,011
Smile ...and a Unibit...

...in a slow cordless drill will work well to make small holes larger - but not for that initial hole.

I too drilled with a used #40 drill bit and had no trouble even in cool temperatures.
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EAA Technical Counselor, Airframe Mechanic
Half completed RV-10 QB purchased
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Grumman Tiger N12GA - flying
La Cholla Airpark (57AZ) Tucson AZ
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  #6  
Old 10-27-2010, 03:58 AM
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Flybuddy2 Flybuddy2 is offline
 
Join Date: Oct 2009
Location: Fort Myers
Posts: 370
Default

I've had good success with simply reversing the drill and using standard (not too sharp) bits. It simply melts its way through without any grabbing at all.
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  #7  
Old 10-27-2010, 05:51 AM
Bob_pipedream Bob_pipedream is offline
 
Join Date: Nov 2009
Location: UK
Posts: 87
Default

Glue the blimin thing with sikaflex and save your fears of cracking for something else...

Seriously I bolted on the outriggers of my 9 tonne steel trimaran and used sikaflex just to seal the plates. When I came to unbolt them years later I had to jump up and down, prise with bars and all kinds of things before the sika gave way. Sika is **** strong, flexible and UV resistant and probably a bit quicker too...
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  #8  
Old 10-27-2010, 10:19 AM
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TCONROY TCONROY is offline
 
Join Date: Jul 2009
Location: Wilsonville, OR
Posts: 453
Default

TAP Plastics has several outlets here in the Northwest which several different sizes of plastic drill bits. Much cheaper than the aviation tool stores and of high quality. I've got a few sizes and have been impressed thus far.
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  #9  
Old 10-27-2010, 10:34 AM
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miyu1975 miyu1975 is offline
 
Join Date: Apr 2008
Location: Indianapolis, IN
Posts: 1,069
Default

I bought the plexibits from averys....zero problems...and saved a few hundred over buying sika stuff.
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Ryan Allen, CFII

RV7 N612RA, flying since july 2012
E-170/175
RV10 Tail Kit complete, Wings 90%, fuse on order
Acro Sport 2, building
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  #10  
Old 10-27-2010, 11:08 AM
dbgrosch dbgrosch is offline
 
Join Date: Jan 2005
Posts: 35
Default Plexiglass Bits

Buy your bits from Avery. He has quality tools. Be sure to have the Canopy very warm before you start drilling, I put a Ceramic
heater inside and brought the temperature up to about a 100 degrees and did not have any problems or cracks. The canopy temperature can not be too hot. If it is chilled you will have a good chance of cracks.
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Dave Grosch / Portland, OR. / RV6A, Flying/Sold Labor Day 2013 after 10 years great flying. Previous owned airplanes, C-172 and a C-182. Total flying time, 30 years. Had a great run.
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