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07-09-2010, 07:47 AM
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Join Date: Jan 2006
Location: South Africa
Posts: 840
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Caution - solid copper tubing from engine to firewall
Just wondering about the use of a solid copper wire (edited - should read tubing/pipe - sorry) from the engine to the firewall.
Recently we have seen an RV7A here in South Africa ( imported used ) had a catastrophic engine failure with a con rod through the crankcase! The reason - there was a solid cooper pipe (1/8" I think ) between the engine and the firewall from where it was connected to the oil pressure gauge.
Yesterday I have helped someone on a used RV6A ( also imported ) and this baby had the same copper wire for the oil pressure as well as the fuel pressure.
I really thought this is not a good idea and these should be done with a braided SS flexible hose.
What does the experienced guys say about this?
__________________
Jan Hanekom
South Africa
Approved Person nr 325
http://www.rvbits.com
RV10 - ZU-XOX - (Flying)
RV7A - ZU-JRV - (Flying)
RV10 - ZU-JVR - (Written off)
RV7 - ZU-LOL - (Flying)
RV10 - ZU-RVI - (Flying)
RV7A - ZU-MER (Bought back)
RV7A - ZU-JAD (Sold Flying)
Dues paid for 2020 WITH A SMILE
Last edited by Janekom : 07-09-2010 at 09:27 PM.
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07-09-2010, 08:09 AM
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Join Date: Sep 2005
Location: Dothan, Alabama
Posts: 1,487
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There is considerable movement of the engine on start and shutdown. Also, there is always vibration. The solid copper tubing will fatigue and fail. It work hardens very easily. SS braided hose is the way to go.
__________________
Alton DeWeese
N526RV RV7A Tip Up, IO360 180 W/Hartzel BA prop.
Flying ~950 hours since Aug 2010
N4IDH
Construction Log
?The secret of getting ahead is getting started. The secret of getting started is breaking your complex overwhelming tasks into small manageable tasks, and then starting on the first one.?
?Mark Twain
Last edited by AltonD : 07-09-2010 at 08:41 AM.
Reason: can't spell
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07-09-2010, 08:36 AM
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Join Date: Jan 2005
Location: Louisville, Ga
Posts: 7,840
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No way....
...should copper tubing be used on either the oil pressure or fuel sender lines!
Pardon the pun but this is playing with fire!
Best,
__________________
Pierre Smith
RV-10, 510 TT
RV6A (Sojourner) 180 HP, Catto 3 Bl (502Hrs), gone...and already missed
Air Tractor AT 502B PT 6-15 Sold
Air Tractor 402 PT-6-20 Sold
EAA Flight Advisor/CFI/Tech Counselor
Louisville, Ga
It's never skill or craftsmanship that completes airplanes, it's the will to do so,
Patrick Kenny, EAA 275132
Dues gladly paid!
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07-09-2010, 08:55 AM
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Join Date: Jan 2005
Location: San Mateo, CA
Posts: 1,419
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Speaking of this: I used the 1/8" copper tube for the primer lines (per van's suggestion and some certified planes). Should I periodically take it off and anneal it?
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07-09-2010, 09:09 AM
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Join Date: Jan 2007
Location: Battleground
Posts: 4,348
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This is common
Quote:
Originally Posted by kevinh
Speaking of this: I used the 1/8" copper tube for the primer lines (per van's suggestion and some certified planes). Should I periodically take it off and anneal it?
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As long as it is installed correctly with a few "loops" in the line between the engine and the firewall, normal inspection for cracks should be all you need.
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Smart People do Stupid things all the time. I know, I've seen me do'em.
RV6 - Builder/Flying
Bucker Jungmann
Fiat G.46 -(restoration in progress, if I have enough life left in me)
RV1 - Proud Pilot.
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07-09-2010, 09:16 AM
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Join Date: Jan 2005
Location: 57AZ - NW Tucson area
Posts: 10,011
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Perhaps...
Quote:
Originally Posted by kevinh
Speaking of this: I used the 1/8" copper tube for the primer lines (per van's suggestion and some certified planes). Should I periodically take it off and anneal it?
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...the original poster mistook a 1/8 copper pressure line (instruments or primer) that is 1/8 tubing for a solid copper connection?
__________________
Gil Alexander
EAA Technical Counselor, Airframe Mechanic
Half completed RV-10 QB purchased
RV-6A N61GX - finally flying
Grumman Tiger N12GA - flying
La Cholla Airpark (57AZ) Tucson AZ
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07-09-2010, 09:18 AM
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Join Date: Oct 2007
Location: Sacramento, CA
Posts: 3,344
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IMHO, it is the quickest way to get yourself into trouble, correction, big trouble.
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Mehrdad
N825SM RV7A - IO360M1B - SOLD
N825MS RV14A - IO390 - Flying
Dues paid
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07-09-2010, 09:38 AM
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Join Date: Aug 2005
Location: Virginia Beach, VA
Posts: 474
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The 1/8" copper tubing isn't just Van's method, this is the standard engine installation method. When I installed mine, I put in 2 sets of two loops, at right angles to each other. Probably overkill but I wanted plenty of tubing to allow for vibration. The difference between the primer and oil pressure in the application of the copper tubing is that the primer is pressurized with fuel only when you are actually priming the engine, which you wouldn't be doing in flight, whereas the oil pressure would always be pressurized when the engine is running. While a failure would not be a good thing, you can see the difference.
__________________
Tim Ribble
Virginia Beach
RV-6A (only took 13 years to build  )
N621TR In unrestricted operation
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07-09-2010, 10:00 AM
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Join Date: Aug 2007
Location: Wichita Falls, TX
Posts: 2,182
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Solid copper lines are appropriate for plumbing a toilet, not an airplane.
But having said that, my 44 yr old Cherokee has solid copper lines for the oil pressure and fuel pressure guages... from the factory. But there is a section of flex hose in each one that connects to fittings on the engine to handle vibration.
PS: No jokes about a Cherokee being a flying toilet, please. 
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Neal Howard
Airplaneless once again...
Last edited by Neal@F14 : 07-09-2010 at 10:02 AM.
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07-09-2010, 10:18 AM
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Join Date: Jan 2005
Location: Charlotte, NC
Posts: 1,523
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Why would you build an RV-7A like that? Plans specifically call out for a flex hose for oil pressure (and fuel pressure too).
Had the pre-buy been done on this airplane?
__________________
Radomir
RV-7A sold
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