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05-28-2010, 05:11 AM
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Join Date: Jul 2007
Location: Libertyville, Illinois
Posts: 54
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How can you secure the plastic snap bushings?
I am finishing the wire routes from panel to baggage area and of course there are several plastic snap bushings along the way.
They are installed properly yet never give me the feel that they are permanent. I occasionally knock one out with less force than expected.
What suggestions to improve the staying power of those bushings?
or, alternative bushings?
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05-28-2010, 05:25 AM
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Join Date: Jan 2005
Location: Ontario, Canada
Posts: 1,544
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A little dab of clear RTV on the back will solve the problem. Be aware that RTV can cause problems if you are going to do some painting of that area in the future.
__________________
Tom Martin RV1 pilot 4.6hours!
CPL & IFR rated
EVO F1 Rocket 1000 hours,
2010 SARL Rocket 100 race, average speed of 238.6 knots/274.6mph
RV4, RV7, RV10, two HRIIs and five F1 Rockets
RV14 Tail dragger
Fairlea Field
St.Thomas, Ontario Canada, CYQS
fairleafield@gmail.com
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05-28-2010, 05:47 AM
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Join Date: Jan 2005
Location: NC25
Posts: 3,502
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Quote:
Originally Posted by dsmithlib
I am finishing the wire routes from panel to baggage area and of course there are several plastic snap bushings along the way.
They are installed properly yet never give me the feel that they are permanent. I occasionally knock one out with less force than expected.
What suggestions to improve the staying power of those bushings?
or, alternative bushings?
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Sounds like the hole was drilled too large. A snap bushing installed in the correct size hole does not come out easy.
__________________
Gary A. Sobek
NC25 RV-6 Flying
3,400+ hours
Where is N157GS
Building RV-8 S/N: 80012
To most people, the sky is the limit.
To those who love aviation, the sky is home.
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05-28-2010, 07:25 AM
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Join Date: Dec 2007
Location: Flagstaff, AZ
Posts: 2,647
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If you are using a step drill through thin material, go lightly on that last step. I've found that if you run the bit up against the next step, it can enlarge the hole slightly, causing the snap bushings to be loose. Another thing that doesn't help is that the snaps are designed for thicker material, so a slightly loose bushing can be canted slightly and defeat the locking mechanism. The fix for either of these problems is the same: make a 'washer' of material sized to both fit the bushing and increase the hole depth to fit the snap grip length. Insert the snap bushing in the hole and then snap the washer behind it to lock the bushing in place.
__________________
Patrick Kelley - Flagstaff, AZ
RV-6A N156PK - Flying too much to paint
RV-10 14MX(reserved) - Fuselage on gear
http://www.mykitlog.com/flion/
EAA Technical Counselor #5357
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05-28-2010, 08:34 AM
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Join Date: Aug 2007
Location: Wichita Falls, TX
Posts: 2,182
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I've used a dab of "Amazing Goop" clear general purpose glue to help hold in place loose snap bushings and also on nylon edging grommet strips. It dries clear, flexible and seems to be paintable too. It won't glue nylon in situations where there is a large amount sheer stress, but then few glues really do well with nylon, however it sure sticks plenty good enough to hold a bushing or grommet in place.
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Neal Howard
Airplaneless once again...
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05-28-2010, 08:41 AM
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Join Date: Mar 2005
Location: Dallas area
Posts: 10,762
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Quote:
Originally Posted by flion
The fix for either of these problems is the same: make a 'washer' of material sized to both fit the bushing and increase the hole depth to fit the snap grip length. Insert the snap bushing in the hole and then snap the washer behind it to lock the bushing in place.
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This washer can also be placed on the forward side if the hole is "blind".
__________________
Mel Asberry, DAR since the last century.
EAA Flight Advisor/Tech Counselor, Friend of the RV-1
Recipient of Tony Bingelis Award and Wright Brothers Master Pilot Award
USAF Vet, High School E-LSA Project Mentor.
RV-6 Flying since 1993 (sold)
<rvmel(at)icloud.com>
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05-28-2010, 10:33 AM
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Join Date: Apr 2006
Location: Murphy, NC
Posts: 532
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How about the fuel tank?
Do most of you secure the bushings in the tanks?
__________________
John Johnson
Murphy, NC
RV7
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05-28-2010, 11:53 AM
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Join Date: Jan 2008
Location: Charleston, WV
Posts: 139
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Quote:
Originally Posted by pilot28906
Do most of you secure the bushings in the tanks?
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Well, I just made sure that the bushing hole was the correct size, and left it at that.
However, if you are really concerned, then I expect that one could use a bit of Fuel Tank Sealant to better secure those bushings.
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