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05-18-2010, 05:29 PM
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Join Date: Jan 2005
Location: St. Paul, MN.
Posts: 4,792
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SafeAir connection to standard pitot aluminum tube
You probably know that the fitting here is too small for the 1/4" aluminum tube that the plans have you use for your pitot line (at least in an RV-7A). Is there a way to make them play together happily?
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05-18-2010, 05:56 PM
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Join Date: Feb 2006
Location: San Diego, CA, U.S.A.
Posts: 770
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Bob, a little more info on what you've got there would help, but I'll take a guess that the blue fitting is a AN816-3D (1/8" pipe thread to 3/16" flared tube). If that's the case, then any reason why you can't just swap it out for a AN816-4D (1/8" pipe thread to 1/4" flared tube)?
Anyhow, what are you trying to do? Just curious.
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05-18-2010, 06:00 PM
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Join Date: Nov 2005
Location: Davis, CA
Posts: 1,156
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There are lots of ways to make that connection (and probably at least as many opinions). I followed Dan Checkoway's lead, using a piece of 1/4" ID silicone hose bought from Aircraft Spruce: http://www.aircraftspruce.com/catalo...liconehose.php
Another option would be to use an instant tube coupling (the brass fitting in your photo is known in the pneumatics world as an instant tube fitting). For example, McMaster-Carr #51055K129 or similar.
__________________
Lars Pedersen
Davis, CA
RV-7 Flying as of June 24, 2012
960+ hours as of June 30, 2020. Where did the time go?
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05-19-2010, 07:19 AM
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Join Date: Jan 2005
Location: St. Paul, MN.
Posts: 4,792
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Quote:
Originally Posted by roee
Anyhow, what are you trying to do? Just curious.
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I want to take the current aluminum tubing that goes to the Pitot tube and get rid of all but about a foot of it. Then I'd like to flare that tube and connect it to the SafeAir kit, and run the tube straight into the fuselage with no breaks at the wing root.
I think this is actually designed for connecting to the Dynon heated pitot tube, which must use a smaller diameter tube. You can see how the SafeAir instructions show the connection here.
What would be ideal is if there were some sort of AN fitting like the above that goes from a -4 flare end to a -3. But I didn't see anything like that when I browsed through the Aircraft Spruce catalog.
I was just reading Stein's article in Kitplanes on static/pitot connections and he notes that this connection is where most pitot errors occur. I can see why.
Last edited by LettersFromFlyoverCountry : 05-19-2010 at 07:24 AM.
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05-19-2010, 07:24 AM
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Join Date: Jan 2005
Location: Patuxent River, MD
Posts: 70
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Bob,
I don't recall which pitot you're using, but Andrew at Angus Aviation (Gretz heated pitot) just told me via e-mail that it's acceptable to use one of Stein's straight fittings to go directly from the pitot tube to the nylon. I think this may be what Lars is referring to above.
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Scott Fechtig
Patuxent River, MD
RV-7 - Finish Kit
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05-19-2010, 07:43 AM
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Join Date: Nov 2005
Location: Davis, CA
Posts: 1,156
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Quote:
Originally Posted by Scott_F
Bob,
I don't recall which pitot you're using, but Andrew at Angus Aviation (Gretz heated pitot) just told me via e-mail that it's acceptable to use one of Stein's straight fittings to go directly from the pitot tube to the nylon. I think this may be what Lars is referring to above.
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Yes, that's exactly what I meant. It's commonplace in industry to connect metal tubing to plastic tubing using instant tube fittings. They are designed for that purpose, though some permutations, the ones with metal gripping sleeves, are better than others.
Bob, I made an assumption in my original post- that the Safeair tubing is 1/4" OD. If it is, then the fitting, known as a coupling, sold by McMaster-Carr that I referenced (or Stein's equivalent) will work. If that green tubing is not 1/4", there are reducing couplings available. Likely there is one that will go from the 1/4" aluminum pitot tube to the green tube.
__________________
Lars Pedersen
Davis, CA
RV-7 Flying as of June 24, 2012
960+ hours as of June 30, 2020. Where did the time go?
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05-19-2010, 07:49 AM
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Join Date: Jan 2005
Location: St. Paul, MN.
Posts: 4,792
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I'm using the lame-oh piece of aluminum tube as a pitot tube. no fancy stuff for me!
Tony at SafeAir says just grab a -4 fitting and it'll fit in that gold connector. I'll try that this morning and see.
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05-19-2010, 08:16 AM
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Join Date: Jul 2007
Location: Santiago, Chile
Posts: 447
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Quote:
Originally Posted by Bob Collins
I want to take the current aluminum tubing that goes to the Pitot tube and get rid of all but about a foot of it. Then I'd like to flare that tube and connect it to the SafeAir kit, and run the tube straight into the fuselage with no breaks at the wing root.
I think this is actually designed for connecting to the Dynon heated pitot tube, which must use a smaller diameter tube. You can see how the SafeAir instructions show the connection here.
What would be ideal is if there were some sort of AN fitting like the above that goes from a -4 flare end to a -3. But I didn't see anything like that when I browsed through the Aircraft Spruce catalog.
I was just reading Stein's article in Kitplanes on static/pitot connections and he notes that this connection is where most pitot errors occur. I can see why.
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There is a mistake in the drawing "show connection here", airspeed indicator need to be connected to pitot and static.
__________________
Fernando Abasolo
Santiago Chile
SubSonex waiting for tailkit to arrive 
Flying phase II RV-8 (SCSE) Serial Number 83290, Tail Number CC-AJC
Flying RV-8 (SCTB) Phase II 600 hours and counting since February 22nd 2010
Serial Number 82727, Tail Number CC-PXG
Lyc. IO-360, Hartzell Prop
VAF #2056
EAA Member 774981
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05-19-2010, 10:01 AM
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Join Date: Jan 2005
Location: St. Paul, MN.
Posts: 4,792
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Well, that was simple. Tony was, of course, right. I just swapped the -3 nipple for a -4 nipple. I don't know why I thought the pipe-thread end of the connector would be a different size.
I wonder if I'll ever actually LEARN everything I need to know to build an airplane?
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05-19-2010, 12:00 PM
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Join Date: Feb 2006
Location: San Diego, CA, U.S.A.
Posts: 770
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Quote:
Originally Posted by Bob Collins
Well, that was simple. Tony was, of course, right. I just swapped the -3 nipple for a -4 nipple. ...
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Isn't that what I suggested yesterday?...  Glad it worked out. 
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