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04-04-2010, 11:04 AM
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Join Date: Apr 2006
Location: Vancouver island, BC Canada
Posts: 385
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Terminating engine ground strap
I'm not clear why it is standard to run the crankcase ground to the firewall grounding point. Seems better to run it to battery negative terminal.
That gives one fewer bolted joint and less wire for the starter current.
Since everyone does it I assume there's a good reason.
__________________
Jim Green
RV7 tip up
IO360 Whirlwind 200RV
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04-04-2010, 11:27 AM
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Join Date: Dec 2006
Location: Arroyo Grande, CA
Posts: 938
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Quote:
Originally Posted by jimgreen
I'm not clear why it is standard to run the crankcase ground to the firewall grounding point. Seems better to run it to battery negative terminal.
That gives one fewer bolted joint and less wire for the starter current.
Since everyone does it I assume there's a good reason.
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I agree! I run my 14V return directly from the battery (-) post to the engine, THEN run braid from the engine to the firewall to supply a battery return for whatever is connected to the firewall. I also supply a braid from the alternator case to the engine rather than depending on the bolted joints to supply the alternator return.
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04-04-2010, 01:36 PM
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Join Date: Aug 2008
Location: Jacksonville, FL
Posts: 522
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Does it have anything to do with airframe grounding?
With the rubber engine mounts, isn't the engine somewhat isolated from the rest of the airframe for overall grounding purposes? Running the negative battery to the engine block seems to me to bypass using the airframe as the primary ground and relies on the strap connection from the block to the firewall for continuing the ground from everything using the airframe for a ground. Just a guess on my part. Hope electrical gurus can better explain....
__________________
Wendell VAF#1832
RV-6A 3/4 done...N48JE Reserved 
Build site: www.mykitlog.com/weneng
Donated to VAF in 2020
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04-04-2010, 02:14 PM
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Join Date: Jan 2005
Location: Louisville, Ga
Posts: 7,840
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Either way, Wendell....
....is fine. You absolutely need a ground from the battery to the firewall, plus a ground to the engine...it doesn't matter whether it comes directly from the battery or the firewall to engine. I have only one ground strap to the battery from the firewall, so I only have one cable if/when I have to remove the battery. The flex ground strap to the engine is attached to the same bolt on the firewall as the battery ground.
Best,
__________________
Pierre Smith
RV-10, 510 TT
RV6A (Sojourner) 180 HP, Catto 3 Bl (502Hrs), gone...and already missed
Air Tractor AT 502B PT 6-15 Sold
Air Tractor 402 PT-6-20 Sold
EAA Flight Advisor/CFI/Tech Counselor
Louisville, Ga
It's never skill or craftsmanship that completes airplanes, it's the will to do so,
Patrick Kenny, EAA 275132
Dues gladly paid!
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04-04-2010, 03:30 PM
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Join Date: Aug 2008
Location: Jacksonville, FL
Posts: 522
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Pierre, Ok. I think I got it...... but
I thought the earlier poster said he routed the ground from battery to engine, then engine to firewall without going battery to firewall. That's what got me wondering if that was trying to use the engine as the main ground rather than the firewall (airframe). I think I got it now. 
__________________
Wendell VAF#1832
RV-6A 3/4 done...N48JE Reserved 
Build site: www.mykitlog.com/weneng
Donated to VAF in 2020
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04-04-2010, 03:49 PM
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Join Date: Apr 2006
Location: Vancouver island, BC Canada
Posts: 385
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re: Terminating engine ground
I guess I got started on this line after thinking about the least resistance for starter ground. After reading Bob Nuckolls' article on ground paths I counted up the number of bolted joints in my starter circuit and got a surprise. Using his math for cct resistance it seems more important to reduce the number of joints than whether you use #2 or #4 wires.
In my case, using crankcase to battery ground means I don't need a #2 ground strap, battery to firewall, since it doesn't carry starter loads. #6 should be more than adequate since the biggest current won't exceed alternator output.
Just a small point, I guess.
__________________
Jim Green
RV7 tip up
IO360 Whirlwind 200RV
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04-04-2010, 04:30 PM
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Join Date: Oct 2005
Location: Highland Village, TX
Posts: 1,519
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Both
I have 2 braided ground straps, one direct to the battery and the other to the firewall side of the ground block. They both go to the same ground location on the engine block, so that bolt is a potential single point of failure.
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Rick Aronow,
A&P
Flying 7A Slider;
RV-12 SOLD
Highland Village,TX
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04-04-2010, 05:33 PM
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Join Date: Aug 2005
Location: Dallas/Ft Worth, TX
Posts: 5,667
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Ground straps...
I use 3 grd straps: bat/eng, bat/firewall, eng/firewall 
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Walt Aronow, DFW, TX (52F)
EXP Aircraft Services LLC
Specializing in RV Condition Inspections, Maintenance, Avionics Upgrades
Dynamic Prop Balancing, Pitot-Static Altmeter/Transponder Certification
FAA Certified Repair Station, AP/IA/FCC GROL, EAA Technical Counselor
Authorized Garmin G3X Dealer/Installer
RV7A built 2004, 1700+ hrs, New Titan IO-370, Bendix Mags
Website: ExpAircraft.com, Email: walt@expaircraft.com, Cell: 972-746-5154
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04-04-2010, 11:12 PM
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Join Date: Feb 2005
Location: LSGY
Posts: 3,173
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Failure modes
Some electronic ignitions may require a good ground in order to run, so it's important to think about failure modes in case you lose ground to the engine. Also, if you lose your normal ground but don't realize it, when you try to start the engine, the ground may become something unexpected, like a fuel line.
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